300/500V Mica+SR Insulated, LSZH Sheathed, Screened Power Cables to BS 7629-1 (2-4 Cores & Multcore)

APPLICATION

The cables are primarily intended for use in the following applications:

BS 5266-1 for emergency lighting of premises.

BS 5839-1 for fire detection and fire alarm systems in and around building.

BS 5839-8 for voice alarm systems.

BS 5839-9 for emergency voice communication systems.

STANDARDS

Basic design to BS 7629-1:2015

FIRE PERFORMANCE

Circuit Integrity

BS 6387; BS EN50200; BS 8434-2

Flame Retardance (Single vertical wire or cable test)

IEC 60332-1-2; EN 60332-1-2

Reduced Fire Propagation (Vertically-mounted bundled wires & cables test)

IEC 60332-3-24; EN 60332-3-24

Halogen Free

IEC 60754-1; EN 50267-2-1

No Corrosive Gas emission

IEC 60754-2; EN 50267-2-2

Minimum Smoke emission

IEC 61034-2; EN 61034-2

VOLTAGE RATING

300/500V

CABLE CONSTRUCTION

Conductor : Copper conductor according to BS EN 60228 class 1/2.

Fire Barrier : Mica glass tape.

Insulation : Fire resistant special ceramized silicone rubber compound type EI 2 as per BS EN 50363-1.

Screened : One or more metallic or laminated metallic tape(s) shall be applied, either longitudinally or helically or a combination of both, with the metallic element in contact with the uninsulated circuit protective conductor or drain wire.

Circuit Protective Conductor : Uninsulated tinned copper conductor of the same section and class as the insulated conductors in the two,three and four cores cables.

Sheath : Extruded LSZH type LTS 3 according to BS 7655-6.1.

Insulation Option : UV resistance, hydrocarbon resistance, oil resistance, anti-rodent and anti-termite properties can be offered as option.

COLOUR CODE

Insulation Colour :

Number of cores

Core colours or numbering

2 cores+uninsulated circuit protective conductor

Brown, Blue or Brown, Brown

3 cores+uninsulated circuit protective conductor

Brown, Black, Grey

4 cores+uninsulated circuit protective conductor

Brown, Blue, Black, Grey

7, 12 and19 cores+uninsulated drain wire

Numbers 1, 2, 3, 4, 5, 6, 7 and upwards or, for identification by colour, an identical colour(excluding brown and black),except for two adjacent cores in each layer distinctively coloured brown and black.

Sheath Colour : Colours upon request.

PHYSICAL AND THERMAL PROPERTIES

Maximum temperature range during operation : 70°C

Maximum short circuit temperature (5 Seconds) : 250°C

Minimum bending radius : 6 x Overall Diameter

ELECTRICAL PROPERTIES

Conductor operating temperature : 70°C

Ambient temperature : 30°C

Current-Carrying Capacities (Amp) according to BS 7671:2008 table 4D2A


Conductor cross-sectional area

Ref. Method A (enclosed in conduit in thermally insulating wall etc)

Ref. Method B (enclosed in conduit on a wall or in trunking etc)

Ref. Method C (clipped direct)

Ref. Method E (in free air or on a perforated cable tray etc. horizontal or vertical)

1 two-core cable*, single-phase a.c. or d.c.

1 three-core or 1 four-core cable*, three-phase a.c.

1 two-core cable*, singlephase a.c. or d.c.

1 three-core or 1 four-core cable*, three-phase a.c.

1 two-core cable*, single-phase a.c. or d.c.

1 three-core or 1 four-core cable*, three-phase a.c.

1 two-core cable*, single-phase a.c. or d.c.

1 three-core or 1 four-core cable*, three-phase a.c.

1

2

3

4

5

6

7

8

9

mm²

A

A

A

A

A

A

A

A

1.0

11

10

13

11.5

15

13.5

17

14.5

1.5

14

13

16.5

15

19.5

17.5

22

18.5

2.5

18.5

17.5

23

20

27

24

30

25

4

25

23

30

27

36

32

40

34

Note: *With or without a protective conductor.
Voltage Drop (Per Amp Per Meter) according to BS 7671:2008 table 4D2B

Conductor cross-sectional area

Two-core cable d.c.

Two-core cable single-phase a.c.

Three- or four-core cable, three-phase a.c.

1

2

3

4

mm²

mV/A/m

mV/A/m

mV/A/m

1.0

44

44

38

1.5

29

29

25

2.5

18

18

15

4

11

11

9.5

Introduction

In an era where urbanisation and population density amplify the risks of fire hazards, the integrity of electrical infrastructure during emergencies is paramount. South Africa, with its burgeoning cities and history of building fires, underscores the need for robust fire-resistant cabling solutions. This article provides a comprehensive analysis of 300/500V Mica+SR Insulated, Low Smoke Zero Halogen (LSZH) Sheathed, Screened Power Cables designed to British Standard BS 7629-1:2015. These cables, available in configurations from 2-4 cores to multicore variants (such as 7, 12, and 19 cores), are engineered for critical applications like emergency lighting and fire alarm systems. Drawing from technical specifications, we explore their construction, performance metrics, and electrical properties, while integrating recent South African case studies to illustrate real-world implications. By adhering to South African language conventions and logical rigour, this piece aims to inform engineers, policymakers, and safety professionals on how these cables contribute to mitigating fire-related disasters.

Fire incidents in South Africa have highlighted systemic vulnerabilities in building infrastructure. For instance, the devastating Johannesburg building fire in August 2023, which claimed 77 lives in the Usindiso building, exposed deficiencies in fire detection and evacuation systems. Such events necessitate cables that maintain circuit integrity under extreme conditions, ensuring alarms sound and lights guide evacuees. BS 7629-1 cables, with their mica glass tape fire barrier and ceramized silicone rubber insulation, exemplify this resilience.

Applications in Fire Safety Systems

These cables are tailored for environments where fire propagation poses a lethal threat, primarily in compliance with British Standards adopted or referenced in South African building regulations. According to BS 5266-1, they support emergency lighting in premises, illuminating escape routes during power failures or smoke-obscured conditions. In fire detection and alarm systems per BS 5839-1, they ensure uninterrupted signal transmission, allowing early warnings that can reduce response times by up to 50% in simulated scenarios.

Voice alarm systems (BS 5839-8) and emergency voice communication systems (BS 5839-9) also rely on these cables for clear, reliable audio during evacuations. In South African contexts, where informal settlements and high-rise buildings often lack adequate infrastructure, these applications are critical. For example, in healthcare facilities, maintaining operational alarms can prevent chaos during fires, as seen in hospital case studies.

The multicore variants (7-19 cores) are particularly suited for complex installations requiring multiple circuits, such as integrated building management systems. Their screened design minimises electromagnetic interference, ensuring signal clarity in noisy urban electrical environments. Usage scenarios extend to commercial, residential, and industrial settings, where South African National Standards (SANS) like SANS 10142-1 for wiring echo the need for fire-resistant materials to align with global best practices.

Usage Scenarios and South African Case Studies

In practice, these cables shine in scenarios demanding prolonged integrity. For emergency lighting, they power LED systems during blackouts, as per BS 5266-1, ensuring illuminance >1 lux on escape routes.

Recent South African case studies illuminate their relevance. The August 2023 Johannesburg Usindiso building fire, investigated by a commission, revealed absent fire alarms and emergency lighting, contributing to 77 deaths. Officials ignored warnings about the derelict structure, highlighting the need for retrofits. Post-fire plans, as outlined in urban strategies, include installing hydrants, extinguishers, and LED emergency lighting—areas where BS 7629-1 cables could ensure system reliability. A 2017 housing plan, revived post-disaster, advocates retrofitting with fire-resistant materials, potentially incorporating screened cables for alarm circuits to prevent signal loss in smoke-filled environments.

Another case is the 2022-2023 assessment of fire protection at Chris Hani Baragwanath Academic Hospital (CHBAH) in Johannesburg. A study found 89.5% non-functional alarms, 94% lacking smoke detectors, and poor emergency lighting maintenance across 130 buildings. With 10 fires from 2018-2022, the hospital's active systems (alarms, detection) failed due to outdated infrastructure. Recommendations include compliant warning systems and regular drills, aligning with SANS 10400-T. Upgrading to Mica+SR insulated cables could address these, maintaining circuit integrity for alarms during fires, potentially reducing evacuation times by 30-40% based on simulation models.

In KwaZulu-Natal's Kennedy Road informal settlement fire (July 2023), displacing hundreds, the absence of formal electrical systems exacerbated spread. Aid efforts focused on rebuilding with safer wiring; BS 7629-1 cables, if deployed, could support community alarm networks, as per relief reports emphasising resilient infrastructure.

Broader initiatives, like the Fire Protection Association of Southern Africa's 2024 guidelines, promote fire-resistant cables in high-rises, echoing post-Grenfell global shifts. In South Africa, enforcing SANS via bylaws could mandate these in new builds, preventing repeats of 2023 tragedies.

The 300/500V Mica+SR Insulated, LSZH Sheathed, Screened Power Cables to BS 7629-1 represent a pinnacle of fire safety engineering, blending advanced materials with stringent testing for unparalleled performance. Their applications in emergency systems, backed by robust electrical specs, position them as essential in South Africa's fire-prone urban landscapes. Case studies from Johannesburg and CHBAH underscore the human cost of inadequate systems and the transformative potential of these cables in retrofits. As policymakers advance safety reforms, integrating such technologies will foster resilient infrastructure, ultimately safeguarding lives and property.