6242Y PVC Flat Wiring Cable with Bare CPC. BS 6004. 300/500 V

Feichun 6242Y is a flat PVC insulated and sheathed low voltage wiring cable typically used for small power and lighting applications. It consists of two cores with a bare Circuit Protective Conductor (CPC).

Key Applications

  • Suitable for fixed installation in industrial, commercial, and domestic premises.

  • Installation in walls, on boards, in conduit, trunking, or embedded in plaster for small power and lighting applications.

Features and Benefits

  • Ideal for ring and radial circuits.

  • Ideal for lighting and switching circuits.

  • Easy to strip.

  • Manufactured under ISO 9001 Quality Management Systems.

Standards

  • BS 6004 Construction Standard.

  • BS EN 60332-1-2 Flame Propagation - Single Cable.

Construction

  • Conductor Material: Copper

  • Conductor Surface: Bare

  • Core Insulation Material: Polyvinyl chloride (PVC)

  • Outer Sheath Material: Polyvinyl chloride (PVC)

  • Cable Shape: Flat

Application Properties

  • Nominal Voltage U0: 300 V

  • Nominal Voltage U: 500 V

  • Flame Retardant: In accordance with BS EN 60332-1-2

  • Max. Conductor Temperature: 70°C

  • Min. Operation Temperature: -15°C

  • Min. Installation Temperature: 0°C

  • Max. Installation Temperature: 60°C

  • Bending Radius (Rule): 4D (Minor axis)

Colors

  • Insulation: Brown, Blue; Alternatively, Brown, Brown (for 2x1.0 and 2x1.5 only)

  • Sheath: Grey

Technical Data

Number of Cores

Nominal Cross Section Conductor [mm²]

Conductor Category

Nominal Cross Section of Protective Conductor [mm²]

Cable Height Approx. [mm]

Cable Width Approx. [mm]

Cable Weight [kg/km]

Conductor Resistance at 20°C [Ohm/km]

Embodied Carbon [CO2e kg/km]

2

1

Class 1 = solid

1

4.5

8.2

58

18.1

149

2

1.5

Class 1 = solid

1

4.7

8.6

74

12.1

185

2

2.5

Class 1 = solid

1.5

5.3

9.9

110

7.41

269

2

4

Class 2 = stranded

1.5

6.1

11.4

155

4.61

404

2

6

Class 2 = stranded

2.5

6.8

13.1

215

3.08

563

2

10

Class 2 = stranded

4

8.4

16.8

350

1.83

948

2

16

Class 2 = stranded

6

9.6

19.5

520

1.15

1,348

Application Properties

Property

Value

Nominal Voltage U0 [V]

300

Nominal Voltage U [V]

500

Flame Retardant

BS EN 60332-1-2

Max. Conductor Temperature [°C]

70

Min. Operation Temperature [°C]

-15

Min. Installation Temperature [°C]

0

Max. Installation Temperature [°C]

60

Bending Radius (Rule)

4D (Minor axis)

What is the 6242Y PVC Flat Wiring Cable with Bare CPC?

To appreciate the 6242Y, let's start with its fundamentals. This cable is classified as a flat twin and earth (T&E) type, featuring two insulated cores for live and neutral conductors, plus a bare CPC for grounding—essential for protecting against electrical faults. The "6242Y" designation breaks down as follows: "6" indicates PVC insulation, "2" refers to the flat shape, "4" denotes the inclusion of a CPC, "2" specifies two cores, and "Y" signifies ordinary PVC sheathing.

Manufactured under ISO 9001 quality management systems, the 6242Y adheres strictly to BS 6004 for construction and BS EN 60332-1-2 for flame propagation on a single cable. This means it resists fire spread effectively, a critical feature in preventing hazards during short circuits or overloads. The conductors are made of high-purity copper—either solid (Class 1) for smaller sizes or stranded (Class 2) for larger ones—ensuring excellent conductivity and flexibility where needed.

The cable's outer sheath is grey PVC, with inner insulation typically in brown (live) and blue (neutral), though brown-brown variants exist for specific small cross-sections like 2x1.0 mm² and 2x1.5 mm². This color coding aligns with international standards, reducing installation errors. Environmentally, it boasts low embodied carbon footprints, ranging from 149 CO2e kg/km for the smallest variant to 1,348 CO2e kg/km for the largest, reflecting sustainable manufacturing practices.

In essence, the 6242Y PVC Flat Wiring Cable with Bare CPC is engineered for low-voltage applications (300/500 V), where it handles currents safely up to a maximum conductor temperature of 70°C. It's not suited for extreme conditions but excels in controlled indoor environments, from -15°C operation to 60°C installation temperatures.

Advantages of the 6242Y PVC Flat Wiring Cable

The 6242Y shines through its numerous advantages, making it a preferred choice over alternatives like round cables or armored variants. First and foremost is its ease of installation. The flat profile allows it to be stripped quickly—thanks to the PVC sheath's flexibility—and routed efficiently in conduits, trunking, or embedded in plaster. This saves time and labor costs for electricians.

Safety is another cornerstone. With flame-retardant properties and a bare CPC for effective grounding, it reduces risks of electric shocks or fires. The copper conductors offer superior conductivity compared to aluminum alternatives, ensuring minimal energy loss and heat buildup. Durability wise, the PVC insulation withstands temperatures from -15°C to 70°C, resisting common household chemicals and UV exposure in concealed setups.

Economically, it's cost-effective due to its straightforward manufacturing and low material waste. The embodied carbon data underscores its eco-friendliness, appealing to green building projects. Versatility extends to circuit types: it's perfect for ring mains (where power loops for redundancy) and radial circuits (direct feeds from distribution boards), as well as lighting and switching setups.

Compared to non-flat cables, the 6242Y minimizes space usage in walls or boards, ideal for retrofits. Its compliance with ISO 9001 guarantees consistent quality, reducing failure rates in long-term use.

Usage Scenarios

The 6242Y PVC Flat Wiring Cable with Bare CPC finds its niche in fixed installations across industrial, commercial, and domestic settings. In homes, it's commonly used for lighting circuits—wiring ceiling roses, switches, and pendants—or small power outlets like those for fans and extractors. For example, in a typical kitchen renovation, a 2.5 mm² variant might power under-cabinet lights and switches, embedded in plaster for a clean finish.

Commercially, offices and retail spaces employ it in conduit systems for desk lamps, emergency lighting, or access control switches. Its flat shape suits surface mounting on boards or trunking in server rooms, where space is premium. Industrially, while not for heavy machinery, it's apt for control panels, sensor wiring, or auxiliary lighting in warehouses, installed in damp-proof conduits.

Outdoor use is limited to protected areas, but indoors, it's versatile: from hospitals' bedside lamps to schools' classroom outlets. Always ensure compliance with local codes—pairing with RCDs (Residual Current Devices) for added safety.

Frequently Asked Questions

  1. What does CPC stand for in 6242Y cable? Circuit Protective Conductor—it's the bare earth wire that grounds the circuit, preventing shocks.

  2. Can I use 6242Y outdoors? Not recommended exposed; it's for indoor fixed installations, though protected conduits may work.

  3. How do I choose the right cross-section? Depends on load: 1-2.5 mm² for lighting (up to 10A), 4-6 mm² for small power (up to 32A). Consult an electrician.

  4. Is it compatible with smart home systems? Yes, for low-voltage wiring to switches or hubs, but ensure voltage ratings match.

  5. What's the lifespan? Typically 20-30 years in proper conditions, thanks to PVC durability.

  6. How does it compare to armored cable? Less robust for harsh environments but cheaper and easier for standard use.

  7. Is flame retardancy tested? Yes, per BS EN 60332-1-2; it won't propagate fire along the cable.

  8. Can I install it myself? DIY is possible for simple tasks, but professional installation ensures compliance and safety.

Conclusion

The 6242Y PVC Flat Wiring Cable with Bare CPC, BS 6004 compliant at 300/500 V, exemplifies reliable electrical engineering. From its precise specs and advantages to versatile applications and South African successes, it offers invaluable insights for modern wiring needs. As technology advances, such cables remain foundational, powering our world safely and efficiently. For your next project, consider the 6242Y—it's more than wire; it's a conduit to reliability.