AS/NZS 5000.1 XLPE/SWA/PVC + Earth Armoured Cable 0.6/1KV

AS/NZS 5000.1 XLPE/SWA/PVC + Earth Armoured Cable 0.6/1kV: Engineered for Durability, Efficiency

                                              AS/NZS 5000.1 XLPE/SWA/PVC + Earth Armoured Cable 0.6/1KV

Category

Details

Application

Armoured power cables with reduced earth for use in mains, sub-mains and sub-circuits where enclosed in conduit, buried direct or in underground ducts for buildings and industrial plants where not subject to mechanical damage.

Characteristics

Rated Voltage Uo/U: 0.6/1kV Temperature Rating: Maximum operating temperature +90°C Minimum Bending Radius: 8× overall diameter

Construction

Conductor: Plain annealed copper Insulation: XLPE X-90 (Cross-linked polyethylene) Bedding: PVC 5V-90 (Polyvinyl Chloride) Armour: SWA (Galvanised Steel Wire Armour) Outer Sheath: PVC 5V-90 (Polyvinyl Chloride) Core Identification: - 3 Cores + Earth: Red, White, Blue, Green/Yellow - 4 Cores + Earth: Red, White, Blue, Black, Green/Yellow Sheath Colour: Orange

Standards

AS/NZS 5000.1, AS/NZS 3008, AS/NZS 1125

DIMENSIONS

Part No.

Nominal Cross Sectional Area (mm²)

Conductor (Strands / OD mm)

Nominal Insulation Thickness (mm)

Nominal Earth Area Size (mm²)

Earth Conductor Insulation Thickness (mm)

Nominal Armour Diameter (mm)

Nominal Overall Diameter (mm)

Nominal Weight (kg/km)

Number of Cores

AS1304016OR

16

7/1.70

0.7

6

0.7

1.25

22.8

1285

3+E

AS1304025OR

25

7/2.14

0.9

6

0.7

1.6

26.7

1845

3+E

AS1304035OR

35

7/2.65

0.9

10

0.7

1.6

28.7

2315

3+E

AS1304050OR

50

19/1.89

1.0

16

0.7

1.6

32.0

2935

3+E

AS1304070OR

70

19/2.24

1.1

25

0.9

2.0

38.3

3880

3+E

AS1304095OR

95

19/2.65

1.1

25

0.9

2.0

43.1

5250

3+E

AS1304120OR

120

19/2.94

1.2

35

0.9

2.0

45.4

5765

3+E

AS1304150OR

150

19/3.28

1.4

50

1.0

2.5

51.4

7560

3+E

AS1304185OR

185

37/2.65

1.6

70

1.1

2.5

56.6

9220

3+E

AS1304240OR

240

37/2.94

1.7

95

1.1

2.5

63.3

11740

3+E

AS1305016OR

16

7/1.70

0.7

6

0.7

1.25

26.3

1725

4+E

AS1305025OR

25

7/2.14

0.9

6

0.7

1.6

29.6

2335

4+E

AS1305035OR

35

7/2.65

0.9

10

0.7

1.6

31.5

2605

4+E

AS1305050OR

50

19/1.89

1.0

16

0.7

1.6

36.5

3860

4+E

AS1305070OR

70

19/2.24

1.1

25

0.9

2.0

41.8

5135

4+E

AS1305095OR

95

19/2.65

1.1

25

0.9

2.0

45.8

5900

4+E

AS1305120OR

120

19/2.94

1.2

35

0.9

2.0

51.7

9090

4+E

AS1305150OR

150

19/3.28

1.4

50

1.0

2.5

56.9

10410

4+E

AS1305185OR

185

37/2.65

1.6

70

1.1

2.5

63.1

11600

4+E

AS1305240OR

240

37/2.94

1.7

95

1.1

2.5

70.1

14700

4+E

ELECTRICAL CHARACTERISTICS

Nominal Cross Section Area (mm²)

Current Ratings (A) – In Air

Current Ratings (A) – Buried Direct

Current Ratings (A) – Buried In Ducts

Max DC Resistance at 20°C (Ω/km)

Max AC Resistance at 90°C (Ω/km)

Reactance (Ω/km)

3-Phase Voltage Drop at 90°C (mV/A)

16

83

110

83

1.15

1.47

0.0805

2.55

25

110

145

110

0.727

0.927

0.0808

1.61

35

135

170

135

0.524

0.669

0.0786

1.17

50

170

205

160

0.387

0.494

0.0751

0.868

70

215

250

200

0.268

0.343

0.0741

0.609

95

265

300

240

0.193

0.248

0.0725

0.450

120

305

345

275

0.153

0.197

0.0713

0.366

150

350

385

310

0.124

0.160

0.0718

0.307

185

405

435

355

0.0991

0.129

0.0720

0.259

240

480

500

420

0.0754

0.0998

0.0709

0.216

Introduction

Power cables form the backbone of modern infrastructure, quietly enabling electricity to flow through industrial plants, commercial hubs, and mining operations. Among the many cable types used globally, the AS/NZS 5000.1 XLPE/SWA/PVC + Earth Armoured Cable 0.6/1kV stands out for its robust design, safety compliance, and versatility in demanding environments.

Applications of XLPE/SWA/PVC + Earth Armoured Cable

This cable is designed for versatile applications in environments requiring safety, reliability, and resilience:

  1. Power Distribution in Buildings

    • Used in sub-mains, feeders, and sub-circuits.

    • Ideal for installation in conduits, underground ducts, or direct burial where not exposed to mechanical damage.

  2. Industrial Plants

    • Supplies heavy machinery and control systems.

    • Resistant to heat, chemicals, and electrical stress in oil, gas, and manufacturing industries.

  3. Mining and Underground Operations

    • Widely used in South African mines, especially for underground substations.

    • Armour provides added protection against potential crushing or impact from rock movement.

  4. Renewable Energy Projects

    • Supports grid connection in solar and wind farms.

    • With growing renewable investment in South Africa, these cables provide stable power transmission in harsh outdoor conditions.

Case Studies: South Africa

Mining Infrastructure in Rustenburg (Platinum Belt)

Rustenburg, located in the North West Province, is home to one of the largest platinum mining operations in the world. In 2024, several mines upgraded their underground electrical distribution networks. The AS/NZS 5000.1 XLPE/SWA/PVC + Earth Armoured Cable was chosen for substation connections, where mechanical protection and reliability under load were critical.

Key benefits observed:

  • Reduced voltage drop over long cable runs.

  • High mechanical endurance in underground shafts.

  • Compliance with both AS/NZS and local NRCS standards.

Advantages of Using XLPE/SWA/PVC + Earth Armoured Cable

  1. High Safety Margin

    • XLPE insulation prevents overheating and electrical leakage.

    • Armour enhances fault tolerance.

  2. Durability

    • Withstands moisture, mechanical stress, and chemical exposure.

    • Long service life reduces replacement costs.

  3. Flexibility of Application

    • Suitable for direct burial, ducts, conduits, or industrial trays.

  4. Cost Efficiency in the Long Term

    • Though initially more expensive than standard PVC cables, savings arise from lower maintenance costs and fewer power interruptions.

The AS/NZS 5000.1 XLPE/SWA/PVC + Earth Armoured Cable 0.6/1kV is more than just an insulated conductor; it is a critical component of modern infrastructure, enabling reliable electricity supply in buildings, mines, renewable farms, and industrial facilities.

Its combination of copper conductors, XLPE insulation, SWA mechanical protection, and PVC sheathing ensures both safety and efficiency. In South Africa, where energy challenges are pressing, these cables are proving their worth in mining operations, solar farms, and urban power networks.

As demand for robust, long-life cables increases, the XLPE/SWA/PVC armoured cable will remain a cornerstone in achieving safe, sustainable, and efficient power distribution across industries.