BS 7835 XLPE LSZH 8.7/15kV Cable

Why Medium Voltage LSZH Power Cables Rated at 8.7/15kV with XLPE Insulation, Copper Conductors, and Armouring Are Essential for Modern Power Networks in South Africa

                                                  BS 7835 XLPE LSZH 8.7/15kV Cable

Category

Specification

Application

Medium voltage LSZH power cables for power networks, underground and in cable ducting.

Characteristics

Voltage Rating Uo/U (Um): 8.7/15 (17.5) kV                        Temperature Rating: Fixed: 0°C to +90°C                                       Minimum Bending Radius: - Single core - Fixed: 15 x overall diameter - 3 core - Fixed: 12 x overall diameter (Single core 12 x overall diameter and 3 core 10 x overall diameter where bends are positioned adjacent to a joint or termination, provided bending is carefully controlled by the use of a former)

Construction

Conductor: Class 2 stranded copper conductor                    Conductor Screen: Semi-conductive XLPE                                Insulation: XLPE                                                                              Insulation Screen: Semi-conductive XLPE                                      Metallic Screen: Individual or collective overall copper tape screen Filler: PET fibres                                                                                        Separator: Binding tape                                                                        Bedding: LSZH                                                                                    Armour: Single core: AWA; Multi-core: SWA                                    Sheath: LSZH                                                                                          Sheath Colour: Red / Black

Standards

BS 7835,                                                                                                        IEC/EN 60228 Flame Retardant according to IEC/EN 60332-1-2 UV Resistant

Dimensions

PART NO.

NO. OF CORES

NOMINAL CROSS-SECTIONAL AREA (mm²)

INSULATION THICKNESS (mm)

SEMI-CONDUCTIVE LAYER THICKNESS (mm)

OUTER SHEATH THICKNESS (mm)

NOMINAL DIAMETER (mm)

NOMINAL WEIGHT (kg/km)

Inner

Outer

Over Insulation

Overall

A9M15KV01050*

1

50

3.95

1.32

0.50

0.80

19.50

A9M15KV01070*

1

70

3.95

1.40

0.50

0.80

21.10

A9M15KV01095*

1

95

3.95

1.48

0.50

0.80

22.80

A9M15KV01120*

1

120

3.95

1.48

0.50

0.80

24.10

A9M15KV01150*

1

150

3.95

1.56

0.50

0.80

26.00

A9M15KV01185*

1

185

3.95

1.56

0.50

0.80

27.30

A9M15KV01240*

1

240

3.95

1.64

0.50

0.80

30.00

A9M15KV01300*

1

300

3.95

1.72

0.50

0.80

32.10

A9M15KV01400*

1

400

3.95

1.80

0.50

0.80

35.00

A9M15KV01500*

1

500

3.95

1.88

0.50

0.80

38.00

A9M15KV01630*

1

630

3.95

1.96

0.50

0.80

42.10

A9M15KV03050*

3

50

3.95

2.12

0.50

0.80

19.50

A9M15KV03070*

3

70

3.95

2.20

0.50

0.80

21.10

A9M15KV03095*

3

95

3.95

2.28

0.50

0.80

22.80

A9M15KV03120*

3

120

3.95

2.36

0.50

0.80

24.10

A9M15KV03150*

3

150

3.95

-

0.50

0.80

26.00

A9M15KV03185*

3

185

3.95

2.60

0.50

0.80

27.30

A9M15KV03240*

3

240

3.95

2.76

0.50

0.80

30.00

A9M15KV03300*

3

300

3.95

2.84

0.50

0.80

32.10

A9M15KV03400*

3

400

3.95

3.08

0.50

0.80

35.00

A9M15KV03500*

3

500

3.95

3.24

0.50

0.80

38.00

Conductors

NOMINAL CROSS-SECTIONAL AREA (mm²)

NOMINAL DIAMETER OF CONDUCTOR (mm)

NOMINAL SHORT CIRCUIT CURRENT AT 1 SECOND (kA)

CONDUCTOR DC RESISTANCE AT 20 °C (Ω/km)

Single Core

50

8.10

7.15

0.387

70

9.70

10.01

0.268

95

11.40

13.59

0.193

120

12.70

17.16

0.153

150

14.50

21.45

0.124

185

15.90

26.46

0.0991

240

18.60

34.32

0.0754

300

20.70

42.90

0.0601

400

23.50

57.20

0.0470

500

26.50

71.50

0.0366

630

30.20

90.09

0.0283

Why LSZH Medium Voltage Cables Matter in South Africa

South Africa faces unique challenges in power distribution. From deep-level mining operations in Gauteng and North West to renewable energy farms in the Northern Cape, reliability and safety are paramount.

  • Mining safety: In underground mines, fire poses a severe hazard. LSZH (Low Smoke Zero Halogen) sheathing limits toxic emissions during fire events, protecting workers.

  • Urban infrastructure: Johannesburg and Cape Town’s expanding underground cable ducting systems require cables that are flame-retardant, UV resistant, and compliant with IEC/EN 60332-1-2.

  • Renewable energy: Solar and wind power projects rely on robust MV cables to connect generating sites to substations. LSZH cables’ UV resistance ensures longevity in harsh outdoor conditions.

Application Scenarios

  1. Underground Power Networks

    • Installed in ducting or directly in ground.

    • Used in Johannesburg and Durban municipal upgrades.

  2. Mining Industry

    • South Africa’s platinum and gold mines rely on LSZH MV cables for safety.

    • Reduce toxic smoke risk during underground fires.

  3. Industrial Plants

    • Petrochemical facilities require hydrocarbon-resistant, flame-retardant LSZH sheathing.

  4. Renewable Energy Projects

    • Solar farms in Upington and wind farms in the Eastern Cape integrate 15kV MV LSZH cables into their distribution grids.

Frequently Asked Questions (FAQ)

1. Why choose LSZH cables over PVC-sheathed cables?
LSZH cables emit less smoke and no halogen gases during fire, making them safer in tunnels, buildings, and mines.

2. What is the difference between AWA and SWA armouring?

  • AWA (Aluminium Wire Armour) is used in single-core cables to prevent magnetic losses.

  • SWA (Steel Wire Armour) is used in multi-core cables for mechanical protection.

3. Can these cables be installed outdoors in South Africa’s climate?
Yes. They are UV resistant and can withstand temperatures up to 90°C.

4. How deep should these cables be buried?
Typically 0.8–1.5 m, with de-rating factors applied for greater depths.

5. Are these cables approved for use in South Africa?
Yes. While based on BS and IEC standards, they also comply with South African Bureau of Standards (SABS) regulations for medium voltage installations.

Medium Voltage LSZH 8.7/15kV XLPE Armoured Cables represent a perfect balance of safety, reliability, and performance. In South Africa, they are not just cables but lifelines for mining, urban infrastructure, and renewable energy.

NO. OF CORES

NOMINAL CROSS-SECTIONAL AREA (mm²)

CURRENT CARRYING CAPACITY (A)

CONDUCTOR LOSSES IN THE GROUND (kW/km)

In Ground (20°C)

In Air (30°C)

1

50

249

277

1

70

303

345

1

95

358

418

1

120

404

481

1

150

441

537

1

185

493

612

1

240

563

716

1

300

626

811

1

400

676

901

1

500

743

1006

1

630

-

-

3

50

210

206

3

70

256

257

3

95

307

313

3

120

349

360

3

150

392

410

3

185

443

469

3

240

513

553

3

300

576

635

3

400

650

731

3

500

-

-