Feichun (N)TSCGEWOEU TENAX TTS-LWL: Medium Voltage Reeling Cable with Fibre-optics

Feichun TENAX TTS-LWL (N)TSCGEWOEU Medium Voltage Reeling Cable with Integrated Fiber Optics: Designed for High-stress Industrial Applications

Category

Parameter

Details

Application

Description

Flexible medium voltage reeling cable with integrated fibre-optics for combined energy and data transmission under high mechanical stresses (e.g., high travel speeds, dynamic tensile loads, multiple directional changes, roller churning, torsional stresses). Mainly for mobile equipment like fast-moving container cranes and large moving equipment.

Global Data

Brand

Feichun TENAX-TTS

Type Designation

(N)TSCGEWOEU

Standard

Based on DIN VDE 0250-813

Design Features

Conductor

Plain copper, fine stranded class 5 per DIN EN 60228 / VDE 0295

Insulation

Rubber, compound type EPR-SHS EI6, super-clean

Electrical Field Control

Inner and outer layer of semiconductive rubber compound

Optical Fiber

12 fibers: 50/125µ, 62.5/125µ, or E9/125µ, within protection jacket

Fibre Class

G50/125μm, G62.5/125μm, E9/125μm

Fibre Type

Graded-index fibre, Graded-index fibre, Monomode fibre

Attenuation at 850 nm

<2.8 dB/km (G50), <3.3 dB/km (G62.5), - (E9)

Attenuation at 1300 nm

<0.8 dB/km (G50), <0.9 dB/km (G62.5), <0.4 dB/km (E9)

Attenuation at 1550 nm

- (G50), - (G62.5), <0.3 dB/km (E9)

Bandwidth at 850 nm

>400 MHz (G50), >200 MHz (G62.5), - (E9)

Bandwidth at 1300 nm

>1200 MHz (G50), >500 MHz (G62.5), - (E9)

Numerical Aperture

0.2 ± 0.02 (G50), 0.27 ± 0.02 (G62.5), - (E9)

Chromatic Dispersion at 1300 nm

- (G50), - (G62.5), <3.5 ps/nm km (E9)

Chromatic Dispersion at 1550 nm

- (G50), - (G62.5), <18 ps/nm km (E9)

Core Arrangement

Cores laid up around conductive filler with aramid rope in the center

Inner Sheath

Rubber, special compound, mechanical properties acc. to 5GM3

Reinforcement

Polyester anti-torsion braid

Outer Sheath

Abrasion and tear-proof special rubber compound, quality at least 5GM5 per DIN VDE 0207 part 21, resistant to ozone, UV, and oil

Sheath Colour

Red or black with yellow stripe

Marking

Embossed: (N)TSCGEWOEU (number of cores) x (cross-section) (rated voltage) DRAKA DE VDE (Year of manufacture) TENAX TTS

Electrical Parameters

Rated Voltage

3.6/6 kV, 6/10 kV, 8.7/15 kV, 12/20 kV, 18/36 kV

Max. Permissible Operating Voltage AC

4.2/7.2 kV, 6.9/12 kV, 10.4/18 kV, 13.9/24 kV, 18/36 kV

Max. Permissible Operating Voltage DC

5.4/10.8 kV, 9/18 kV, 13.5/27 kV, 18/36 kV

AC Test Voltage

11 kV, 17 kV, 24 kV, 29 kV

Current Carrying Capacity Description

According to DIN VDE 0298 Part 4

Thermal Parameters

Max. Permissible Temperature at Conductor

90 °C

Max. Short Circuit Temperature of the Conductor

250 °C

Ambient Temperature for Fixed Installation

Min -40 °C; Max +80 °C

Ambient Temperature in Fully Flexible Operation

Min -25 °C; Max +80 °C

Mechanical Parameters

Max. Tensile Load on the Conductor

20 N/mm²

Max. Tensile Load on the Conductor During Acceleration

25 N/mm²

Torsional Stress

± 50 °/m

Min. Bending Radius

According to DIN VDE 0298 part 3

Min. Distance with S-type Directional Changes

20 x D

Travel Speed - Reeling Operation

Up to 180 m/min

What Makes the TENAX TTS-LWL (N)TSCGEWOEU Unique?

The TENAX TTS-LWL (N)TSCGEWOEU stands out as a hybrid solution that seamlessly integrates medium voltage power conductors with fiber optic cables, enabling simultaneous transmission of energy and high-speed data. This dual functionality reduces the need for separate power and data cables, simplifying installation and maintenance while enhancing operational efficiency.

Key Features at a Glance

  • Hybrid Design: Combines pure copper conductors for power with 12 fiber optic fibers for data transmission.

  • High Mechanical Stress Resistance: Built to withstand dynamic tensile loads, torsional stress, and high travel speeds up to 180 m/min.

  • Wide Voltage Range: Supports multiple voltage ratings, including 3.6/6 kV, 6/10 kV, 8.7/15 kV, and 12/20 kV.

  • Environmental Resilience: Resistant to UV radiation, ozone, oil, and abrasion, ensuring durability in harsh industrial settings.

  • Thermal Stability: Operates at conductor temperatures up to 90°C and tolerates short-circuit temperatures up to 250°C.

  • Compliance: Meets international standards like DIN VDE 0250-813 and GOST-R, ensuring global applicability.

Applications in Industrial Settings

The TENAX TTS-LWL (N)TSCGEWOEU is designed for environments where high mechanical stress and simultaneous power and data transmission are critical. Its primary applications include:

  1. Container Crane Systems: Used in high-speed cranes at ports and terminals, ensuring reliable power and data flow for real-time control and monitoring.

  2. Industrial Automation: Supports robotic systems and automated assembly lines requiring seamless power and data integration.

  3. Mining Operations: Provides durability and flexibility for large mobile equipment in harsh mining environments.

  4. Marine and Offshore Applications: Ideal for cranes, winches, and other equipment in offshore industries, where resistance to environmental factors is essential.

  5. High-Speed Material Handling: Powers conveyor systems and automated sorting lines with real-time data capabilities.

Comparative Advantages Over Traditional Cables

The TENAX TTS-LWL (N)TSCGEWOEU offers several advantages over conventional power and data cables:

  1. Integrated Design: Eliminates the need for separate cables, reducing installation complexity and costs.

  2. Versatile Fiber Options: Supports multiple fiber types, catering to diverse data transmission needs.

  3. Superior Mechanical Flexibility: Handles dynamic loads and high travel speeds without compromising performance.

  4. Environmental Durability: Resists UV, ozone, oil, and abrasion, ensuring long-term reliability.

  5. Global Compliance: Meets stringent standards like DIN VDE 0250-813 and GOST-R, making it suitable for international markets.

Installation Considerations

Installing the TENAX TTS-LWL (N)TSCGEWOEU requires careful attention to its unique design:

  • Fiber Optic Handling: Use specialized techniques to avoid damaging the delicate fiber optic components.

  • Tensile Load Limits: Adhere to the maximum tensile load of 20 N/mm² (25 N/mm² during acceleration) to prevent conductor damage.

  • Bending Radius: Follow DIN VDE 0298 part 3 guidelines to ensure optimal performance during directional changes.

  • Environmental Factors: Ensure proper routing to protect the cable from excessive exposure to mechanical stress or environmental hazards.

Frequently Asked Questions (FAQs)

  1. What industries benefit most from the TENAX TTS-LWL (N)TSCGEWOEU?The cable is ideal for port logistics, mining, industrial automation, marine applications, and high-speed material handling systems, where high mechanical stress and simultaneous power/data transmission are required.

  2. How does the hybrid design improve efficiency?By integrating power and fiber optic data transmission, the cable reduces the need for multiple cables, simplifying installation and maintenance while enabling real-time data for automation and monitoring.

  3. Is the cable suitable for South Africa’s climate?Yes, its UV, ozone, and oil-resistant sheath ensures durability in South Africa’s diverse climates, from coastal humidity to arid mining regions.

  4. What voltage ratings are available?The cable supports 3.6/6 kV, 6/10 kV, 8.7/15 kV, and 12/20 kV, catering to various industrial power requirements.

  5. How does the cable handle high mechanical stress?Its fine-stranded copper conductors, anti-torsion braid, and robust rubber sheaths allow it to withstand tensile loads up to 25 N/mm² and torsional stress of ±50°/m.


The TENAX TTS-LWL (N)TSCGEWOEU is a groundbreaking hybrid cable that redefines industrial power and data transmission. Its ability to combine high-voltage conductors with advanced fiber optic technology makes it a versatile solution for demanding applications like container cranes, mining equipment, and automated systems. In South Africa, where port efficiency and mining safety are critical, this cable addresses current challenges by enhancing performance, reducing maintenance, and ensuring durability in harsh environments.

Rated Voltage 3.6/6 kV

Number of cores x cross section

Conductor diameter max. (mm)

Outer diameter min. (mm)

Outer diameter max. (mm)

Bending radius free moving min. (mm)

Weight (ca.) (kg/km)

Permissible tensile force max. (N)

Dynamic tensile force max. (N)

Conductor resistance at 20°C max. (Ω/km)

Nom. operating capacitance (µF/km)

Inductive Reactance (at 50Hz) (Ω/km)

Current carrying capacity (1) (A)

Short Circuit Current (conductor) (kA)

3x25 + 2x25/2 + 1x(12G62,5)

6.2

38.5

41.5

415

2380

1500

1875

0.78

0.38

0.102

131

3.58

3x35 + 2x25/2 + 1x(12G62,5)

7.7

41.5

44.5

445

2750

2100

2625

0.55

0.49

0.092

202

5.01

3x50 + 2x25/2 + 1x(12G62,5)

9.3

44.5

47.5

475

3100

3000

3750

0.39

0.49

0.092

202

7.15

3x70 + 2x35/2 + 1x(12G62,5)

11.5

50

54

540

4400

4200

5250

0.27

0.55

0.088

250

10.01

3x95 + 2x50/2 + 1x(12G62,5)

12.8

54

58

580

5300

5700

7125

0.21

0.62

0.084

301

13.59

3x150 + 2x70/2 + 1x(12G62,5)

16.5

63

67

670

7600

9000

11250

0.13

0.73

0.08

404

21.45

3x185 + 2x95/2 + 1x(12G62,5)

18.5

67

72

720

9200

11100

13875

0.11

0.79

0.078

461

26.46

Number of cores x cross section

Part number

Conductor diameter max. (mm)

Outer diameter min. (mm)

Outer diameter max. (mm)

Bending radius free moving min. (mm)

Weight (ca.) (kg/km)

Permissible tensile force max. (N)

Dynamic tensile force max. (N)

Conductor resistance at 20°C max. (Ω/km)

Nom. operating capacitance (µF/km)

Inductive Reactance (at 50Hz) (Ω/km)

Current carrying capacity (1) (A)

Short Circuit Current (conductor) (kA)

3x25 + 2x25/2 + 1x(12G62,5)

20091982

6.2

40

43

430

2480

1500

1875

0.78

0.35

0.104

131

3.58

3x35 + 2x25/2 + 1x(12G62,5)

20074719

7.7

42

45

450

2950

2100

2625

0.55

0.39

0.099

162

5.01

3x50 + 2x25/2 + 1x(12G62,5)

20096115

9.3

45

48

480

3480

3000

3750

0.39

0.45

0.094

202

7.15

3x70 + 2x35/2 + 1x(12G62,5)

20092017

11.5

51

55

550

4710

4200

5250

0.27

0.51

0.09

250

10.01

3x95 + 2x50/2 + 1x(12G62,5)

20086347

12.8

55

59

590

5550

5700

7125

0.21

0.58

0.086

301

13.59

3x120 + 2x70/2 + 1x(12G62,5)

14.9

58.5

62.5

625

6700

7200

9000

0.16

0.63

0.084

352

17.16

3x150 + 2x70/2 + 1x(12G62,5)

16.5

63

67

670

7600

9000

11250

0.13

0.69

0.082

404

21.45

3x240 + 2x120/2 + 1x(12G62,5)

21

73

78

780

12400

14400

18000

0.08

1.05

0.08

540

34.32

Number of cores x cross section

Part number

Conductor diameter max. (mm)

Outer diameter min. (mm)

Outer diameter max. (mm)

Bending radius free moving min. (mm)

Weight (ca.) (kg/km)

Permissible tensile force max. (N)

Dynamic tensile force max. (N)

Conductor resistance at 20°C max. (Ω/km)

Nom. operating capacitance (µF/km)

Inductive Reactance (at 50Hz) (Ω/km)

Current carrying capacity (1) (A)

Short Circuit Current (conductor) (kA)

3x25 + 2x25/2 + 1x(12G62,5)

6.2

42

45

450

2700

1500

1875

0.78

0.3

0.11

139

3.58

3x35 + 2x25/2 + 1x(12G62,5)

20091668

7.7

45

49

490

2960

2100

2625

0.55

0.33

0.105

172

5.01

3x50 + 2x25/2 + 1x(12G62,5)

9.3

50

54

540

3960

3000

3750

0.39

0.37

0.099

215

7.15

3x70 + 2x35/2 + 1x(12G62,5)

20114426

11.5

53

57

570

4760

4200

5250

0.27

0.42

0.094

265

10.01

3x95 + 2x50/2 + 1x(12G62,5)

20153431

12.8

58

62

620

5760

5700

7125

0.21

0.48

0.089

319

13.59

3x120 + 2x70/2 + 1x(12G62,5)

14.9

64

68

680

7265

7200

9000

0.16

0.52

0.087

371

17.16

3x150 + 2x70/2 + 1x(12G62,5)

16.5

68

72

720

8500

9000

11250

0.13

0.57

0.085

428

21.45

3x185 + 2x95/2 + 1x(12G62,5)

18.5

72

77

770

9900

11100

13875

0.11

0.61

0.083

488

26.46

Number of cores x cross section

Part number

Conductor diameter max. (mm)

Outer diameter min. (mm)

Outer diameter max. (mm)

Bending radius free moving min. (mm)

Weight (ca.) (kg/km)

Permissible tensile force max. (N)

Dynamic tensile force max. (N)

Conductor resistance at 20°C max. (Ω/km)

Nom. operating capacitance (µF/km)

Inductive Reactance (at 50Hz) (Ω/km)

Current carrying capacity (1) (A)

Short Circuit Current (conductor) (kA)

3x25 + 2x25/2 + 1x(12G62,5)

20076107

6.2

45

48

480

2890

1500

1875

0.78

0.24

0.115

139

3.58

3x35 + 2x25/2 + 1x(12G62,5)

7.7

47

50

500

3250

2100

2625

0.55

0.27

0.109

172

5.01

3x50 + 2x25/2 + 1x(12G62,5)

9.3

51

55

550

4050

3000

3750

0.39

0.3

0.103

215

7.15

3x70 + 2x35/2 + 1x(12G62,5)

11.5

56

60

600

4850

4200

5250

0.27

0.34

0.098

265

10.01

3x95 + 2x50/2 + 1x(12G62,5)

12.8

60

64

640

6450

5700

7125

0.21

0.38

0.094

319

13.59

3x120 + 2x70/2 + 1x(12G62,5)

14.9

66

70

700

7700

7200

9000

0.16

0.41

0.091

371

17.16

3x150 + 2x70/2 + 1x(12G62,5)

16.5

69

73

730

8550

9000

11250

0.13

0.45

0.089

428

21.45

3x185 + 2x95/2 + 1x(12G62,5)

18.5

75

79

790

10600

11100

13875

0.11

0.49

0.086

488

26.46