Feichun PROTOMONT (MSR) 2YSLGCGOEU 250V Data, Signal and Control Cables for Mining Installations

Introduction to PROTOMONT (MSR) 2YSLGCGOEU 250V Cables

In the rugged world of mining, where equipment operates under extreme conditions, reliable data, signal, and control cables are critical for ensuring seamless operations. The PROTOMONT (MSR) 2YSLGCGOEU 250V cable, designed specifically for open-cast mining applications, stands out as a robust solution for transmitting signals and controlling equipment in harsh environments. Built to comply with DIN VDE 0250 part 812 standards and certified with the Fire Certificate of the Russian Federation, this cable is engineered to meet the demanding needs of modern mining operations.

Usage Scenarios in Mining

The PROTOMONT (MSR) 2YSLGCGOEU cables are tailored for open-cast mining applications, where they serve as control, signaling, and bus cables for electric and electronic equipment. Their primary applications include:

1. Automation Units: These cables support measured value and process data processing in automation systems, ensuring reliable communication between sensors, controllers, and actuators.

2. Conveyor Belts: Laid alongside conveyor belts, they transmit control signals to manage material transport efficiently.

3. Material Handling Equipment: Their flexibility and durability make them ideal for use in dynamic environments, such as on excavators, stackers, and reclaimers.

In South African open-pit mining, where conditions are harsh due to dust, vibration, and extreme temperatures, these cables are particularly valuable. Their ability to operate in temperatures ranging from -40°C to 60°C (fixed) and -25°C to 60°C (flexible) ensures reliability in the region’s diverse climate.

Advantages

The PROTOMONT (MSR) 2YSLGCGOEU cables offer several advantages over traditional cables used in mining:

1. Enhanced Durability: The chlorinated rubber sheaths provide superior resistance to abrasion, chemicals, and environmental factors compared to standard PVC or rubber cables.

2. Electromagnetic Shielding: The tinned copper wire screen reduces electromagnetic interference, ensuring clear signal transmission in environments with heavy machinery.

3. Flexibility: The finely-stranded copper conductor (Class 5) and flexible bending radii make these cables suitable for dynamic applications, unlike stiffer conventional cables.

4. Fire Safety: Compliance with EN 60332-1-2 ensures the cables are less likely to propagate fire, a critical feature in mining environments.

5. Weather Resistance: Their ability to withstand ozone, moisture, and extreme temperatures makes them more reliable than standard cables in outdoor mining settings.

Installation and Maintenance Recommendations

To maximize the performance and lifespan of PROTOMONT (MSR) 2YSLGCGOEU cables, consider the following guidelines:

Installation

1. Bending Radii: Adhere to DIN VDE 0298 part 3 for minimum bending radii to prevent damage to the conductor or insulation.

2. Tensile Load: Ensure the tensile force does not exceed 15 N/mm² to avoid stretching or breaking the conductor.

3. Environmental Considerations: Install in areas protected from excessive mechanical stress, and ensure proper grounding to leverage the tinned copper screen’s shielding capabilities.

4. Temperature Management: Avoid installing near heat sources that could exceed the 60°C conductor temperature limit or 150°C short-circuit temperature.

Maintenance

1. Regular Inspections: Check for signs of wear, abrasion, or chemical damage on the outer sheath, especially in high-movement areas.

2. Cleaning: Use non-corrosive cleaners to remove dust or oil buildup, preserving the sheath’s integrity.

3. Testing: Periodically test the conductor resistance (max. 19.5 Ω/km) and capacitance (0.65 µF/km) to ensure consistent performance.

4. Replacement: Replace cables showing significant wear or damage to maintain safety and reliability.

Frequently Asked Questions (FAQs)

1. What makes PROTOMONT (MSR) 2YSLGCGOEU cables suitable for mining?

Their fire resistance, oil resistance, weather resistance, and electromagnetic shielding make them ideal for the harsh conditions of open-pit mining, ensuring reliable signal transmission and durability.

2. Can these cables be used in underground mining?

While designed for open-cast mining, their robust construction may suit certain underground applications, provided the environmental conditions align with the cables’ thermal and mechanical parameters.

3. How do the cables handle extreme temperatures?

The cables operate reliably in fixed installations from -40°C to 60°C and in flexible operations from -25°C to 60°C, making them versatile for South Africa’s variable climate.

4. What is the significance of the tinned copper screen?

The screen reduces electromagnetic interference, ensuring clear signal transmission in environments with heavy electrical equipment.

5. How often should the cables be replaced?

With proper maintenance, the cables can last several years. Regular inspections and adherence to tensile and bending guidelines will extend their lifespan.

PROTOMONT (MSR) 2YSLGCGOEU 250V cables are a cornerstone of modern mining operations, offering unmatched durability, flexibility, and performance in open-cast mining environments. Their technical specifications, including finely-stranded copper conductors, chlorinated rubber sheaths, and tinned copper screens, make them ideal for automation, conveyor systems, and material handling equipment. In South African open-pit mines like Sishen and Venetia, these cables have proven their value by reducing maintenance costs and enhancing operational reliability. By following proper installation and maintenance practices, mining operators can leverage these cables to ensure safe, efficient, and cost-effective operations. Whether you’re managing a small-scale operation or a large mining complex, the PROTOMONT (MSR) 2YSLGCGOEU cables are a reliable choice for powering the future of mining.