H07ZZ-F

Application and Description

These LSZH cables are flexible, mainly used for mobile service, suitable for installations where is required low smoke and halogen free fumes under fire conditions. Suitable for installations where the cable must withstand medium mechanical stress, for machines in industrial and agricultural workshops, for motors and some transportable machines , for wind mills and for agricultural exploitations.

Standard and Approval

  • HD22.13 S1 & A1

  • VDE-0282 Part-13

  • CEI 20-19 p.13

  • IEC 60245-4

  • IEC 60754

  • EN 61034

  • CE low voltage directive 73/23/EEC & 93/68/EEC

  • ROHS compliant

Cable Construction

Fine bare copper strands

Strands to VDE-0295 Class-5, IEC 60228 Class-5

Halogen free rubber compound EI 8 acc. to EN 50363-5

Color code to VDE-0293-308

Black halogen free rubber compound EM8 jacket

Technical Characteristics

FLEXING VOLTAGE

450/750 volts

FIXED VOLTAGE

600/1000 volts

TEST VOLTAGE

2500 volts

FLEXING BENDING RADIUS

6 x Ø

FIXED BENDING RADIUS

4 x Ø

FLEXING TEMPERATURE

-5 ºC to +70 ºC

FIXED TEMPERATURE

-40 ºC to +70 ºC

SHORT CIRCUIT TEMPERATURE

+250 ºC

FLAME RETARDANT

IEC 60332.3 C1, NF C 32-070

INSULATION RESISTANCE

20 MΩ x km

Cable Parameter

AWG

NO. OF CORES X NOMINAL CROSS SECTIONAL AREA

NOMINAL THICKNESS OF INSULATION

NOMINAL THICKNESS OF SHEATH

NOMINAL OVERALL DIAMETER

NOMINAL COPPER WEIGHT

NOMINAL WEIGHT

# X MM²

MM

MM

MM(MIN-MAX)

KG/KM

KG/KM

17(32/32)

2 x 1

0.8

1.3

7.7-10

19

96

17(32/32)

3 x 1

0.8

1.4

8.3-10.7

29

116

17(32/32)

4 x 1

0.8

1.5

9.2-11.9

38

143

17(32/32)

5 x 1

0.8

1.6

10.2-13.1

46

171

16(30/30)

1 x 1.5

0.8

1.4

5.7-7.1

14.4

58.5

16(30/30)

2 x 1.5

0.8

1.5

8.5-11.0

29

120

16(30/30)

3 x 1.5

0.8

1.6

9.2-11.9

43

146

16(30/30)

4 x 1.5

0.8

1.7

10.2-13.1

58

177

16(30/30)

5 x 1.5

0.8

1.8

11.2-14.4

72

216

16(30/30)

7 x 1.5

0.8

2.5

14.5-17.5

101

305

16(30/30)

12 x 1.5

0.8

2.9

17.6-22.4

173

500

16(30/30)

14 x 1.5

0.8

3.1

18.8-21.3

196

573

16(30/30)

18 x 1.5

0.8

3.2

20.7-26.3

274

755

16(30/30)

24 x 1.5

0.8

3.5

24.3-30.7

346

941

16(30/30)

36 x 1.5

0.8

3.8

27.8-35.2

507

1305

14(50/30)

1 x 2.5

0.9

1.4

6.3-7.9

24

72

14(50/30)

2 x 2.5

0.9

1.7

10.2-13.1

48

173

14(50/30)

3 x 2.5

0.9

1.8

10.9-14.0

72

213

14(50/30)

4 x 2.5

0.9

1.9

12.1-15.5

96

237

14(50/30)

5 x 2.5

0.9

2.0

13.3-17.0

120

318

14(50/30)

7 x 2.5

0.9

2.7

16.5-20.0

168

450

14(50/30)

12 x 2.5

0.9

3.1

20.6-26.2

288

729

14(50/30)

14 x 2.5

0.9

3.2

22.2-25.0

337

866

14(50/30)

18 x 2.5

0.9

3.5

24.4-30.9

456

1086

14(50/30)

24 x 2.5

0.9

3.9

28.8-36.4

576

1332

14(50/30)

36 x 2.5

0.9

4.3

33.2-41.8

1335

1961

12(56/28)

1 x 4

1

1.5

7.2-9.0

38

101

12(56/28)

3 x 4

1

1.9

12.7-16.2

115

293

12(56/28)

4 x 4

1

2.0

14.0-17.9

154

368

12(56/28)

5 x 4

1

2.2

15.6-19.9

192

450

12(56/28)

12 x 4

1

3.5

24.2-30.9

464

1049

Introduction

In the realm of industrial electrical engineering, the quest for cables that balance flexibility, durability, and safety has long been a cornerstone of innovation. Enter the H07ZZ-F Harmonized Code Industrial Cable—a low smoke zero halogen (LSZH) flexible rubber cable designed for medium mechanical stress environments. Harmonized under European standards, this cable aligns seamlessly with global benchmarks while addressing the unique demands of South African industries, where fire safety regulations and harsh operational conditions prevail. As South Africa grapples with rapid industrialisation in sectors like mining, agriculture, and renewable energy, the H07ZZ-F emerges as a vital component, ensuring reliable power distribution without compromising on environmental and human safety.

Applications in South African Industrial Contexts

South Africa's industrial landscape—from gold mines in Gauteng to vineyards in the Western Cape—demands cables that endure mechanical abrasion, thermal cycling, and fire risks. The H07ZZ-F excels here, powering mobile services in workshops, motors in transportable machines, windmills, and agricultural exploitations. Its medium-stress tolerance suits conveyor belts in Mpumalanga coal plants or irrigation pumps in Limpopo, where flexing induces cyclic loading up to 10^6 bends without failure.

In renewable energy, a burgeoning sector per the Integrated Resource Plan, H07ZZ-F cables connect inverters in solar farms, their UV resistance thwarting degradation under 2,500 annual sunshine hours. For data centres in Johannesburg, LSZH properties mitigate downtime risks, complying with SANS 10142-1's fire integrity clauses. Agricultural applications, like powering harvesters, leverage its water resistance (IP67-equivalent in wet rooms), reducing hydrolysis in humid Lowveld conditions.

Scientifically, applications hinge on Ohm's law and thermal dissipation. For a 4x2.5mm² cable at 400V/50Hz, current capacity reaches 32A (per IEC 60364-5-52), dissipating ~50W/m heat via convection. In fixed setups, Fourier's law governs conduction through the sheath, maintaining core temperatures below 70°C. Flexing introduces piezoelectric stresses, but the rubber's Young's modulus (~10 MPa) absorbs them, preventing microcracks.

Frequently Asked Questions (FAQs) on H07ZZ-F Cables

Q1: What differentiates H07ZZ-F from standard rubber cables like H07RN-F?

A: The H07ZZ-F is LSZH, emitting minimal smoke and no corrosive halogens in fires, unlike H07RN-F's PVC-rubber hybrid. Ideal for populated areas, it passes EN 61034 while matching flexibility.

Q2: Can H07ZZ-F be used outdoors in South African weather?

A: Yes, its EM8 sheath resists UV, ozone, and moisture (IEC 60754), suiting -40°C to +70°C ranges. However, bury below frost line per SANS 10142 for longevity.

Q3: What is the maximum current rating for a 4x2.5mm² H07ZZ-F?

A: ~32A in air at 30°C (IEC 60364-5-52), derated 0.87 for 40°C ambients common in Gauteng. Calculate via k=0.5 for copper.

Q4: Does LSZH affect flexibility or installation?

A: Slightly stiffer due to fillers, but Class-5 stranding ensures 6xØ bending. Use lubricants in cold installs to prevent cracking.

Q5: Is H07ZZ-F compliant with South African mining regulations?

A: Yes, aligning with SANS 1507 for flame retardancy and MHSA fire safety, its +250°C tolerance suits explosive atmospheres.

Q6: How does one select core size for agricultural motors?

A: Match to load: 1.5mm² for <10A pumps, scaling to 4mm² for 20A+ via voltage drop <3% (V=IR).

Q7: What about environmental impact?

A: ROHS-compliant, recyclable rubber reduces e-waste; LSZH cuts fire-related CO2 emissions by 40% in lifecycle assessments.

The H07ZZ-F Harmonized Code Industrial Cable stands as a pinnacle of scientific ingenuity, fusing LSZH chemistry with robust engineering to fortify South African industries against fire and failure. From mine depths to farm fields, its specifications—450/750V rating, 20 MΩ·km resistance, and IEC-compliant retardancy—deliver unmatched safety and efficiency. As we navigate energy transitions and urban growth, embracing such cables isn't optional; it's imperative for a resilient future. For tailored advice, consult certified electricians under the Electrical Installation Regulations. In safeguarding lives and assets, the H07ZZ-F isn't merely conductive—it's transformative.