Medium Voltage (N)TSCGEWÖU Extruded Screen Power Cable Reduced Weight, Compact Design for Reeling End-Fed Applications
Product Overview
The Medium Voltage (N)TSCGEWÖU extruded screen power cable is a high-performance reeling cable engineered for demanding end-fed and monospiral reel systems in mining, port handling, and heavy industrial machinery. Designed with reduced weight and optimized dimensional geometry, this cable delivers exceptional mechanical endurance, high flexibility, and superior electrical stability under continuous dynamic operation.
It is suitable for medium voltage distribution from 3.6/6 kV up to 12/20 kV, offering reliable performance in high-speed reeling applications up to 200 m/min operating conditions.
A specialized reduced-halogen version is available for improved environmental safety and reduced toxicity, achieving a toxicity index < 5 on the finished cable.
Key Features & Performance Advantages
Extruded semiconductor screen system for stable electric field control
Reduced cable weight and diameter for optimized reel loading
High flexibility conductor design exceeding Class 5 (IEC/VDE 0295)
Anti-torsional mechanical reinforcement for multi-directional stress
High-speed reeling capability up to 200 m/min
Designed for monospiral reel and end-feed systems
Optional copper braid screen for ATEX-compliant applications (on request)
Reduced halogen and low toxicity construction option
Excellent resistance to mechanical fatigue, bending, and torsion
Electrical Technical Specifications
Parameter | Specification |
|---|---|
Rated Voltage | 3.6/6 kV – 6/10 kV – 8.7/15 kV – 12/20 kV |
Maximum AC Voltage | 4.2/7.2 kV – 6.9/12 kV – 10.4/18 kV – 13.9/24 kV |
AC Test Voltage | 11 kV – 17 kV – 24 kV – 29 kV |
Thermal Performance
Fixed installation temperature: -40°C to +80°C
Operating temperature: -35°C to +80°C
Construction Design
Conductor
Extra-flexible copper conductor exceeding Class 5 (IEC/VDE 0295)
Semiconductive System + Insulation
Advanced insulation compound equivalent to HEPR
Integrated semiconducting layer system for controlled electrical field distribution
Ground Conductor
Semiconductive treated grounding conductor for enhanced EMC performance
Inner Sheath
High-grade elastomer compound exceeding GM1b standards
Mechanical Protection
Integrated anti-torsional reinforcement layer for dynamic reeling stress
Outer Sheath
Red polychloroprene-based compound
Mechanical resistance equivalent to or better than 5GM3 (optional upgrade to 5GM5)
Electrical Screening Technology
The cable utilizes a specially engineered semiconducting screening system in which:
Resistance between ground conductor and external semiconductive layer is ≤ 500 Ω
Measurement standard: VDE 0472 Part 512
This ensures stable electromagnetic performance during continuous dynamic reeling operation.
Environmental & Safety Options
Reduced halogen design available
Toxicity index of finished cable: < 5
Optional copper braid screen construction available for ATEX-compliant installations
Mechanical Performance
Application Type
Monospiral reel systems
End-feed reeling applications
Operational Performance
Maximum operating speed: 200 m/min
Designed for continuous bending, torsion, and tensile stress
Suitable for high acceleration and deceleration cycles
Mechanical Load Characteristics
Application Areas
Ship-to-shore (STS) cranes
Container handling cranes (RMG, RTG)
Mining excavators and stacker-reclaimer systems
Heavy-duty reel and festoon systems
Industrial material handling machinery
High-speed cable reeling systems
Port automation and bulk handling equipment
Engineering Value
This medium voltage extruded screen cable system is specifically designed to solve key operational challenges in modern industrial electrification:
Reduced reel load weight improves system efficiency
Compact cable diameter reduces bending stress
Enhanced torsional resistance increases service life
Stable electrical field design ensures insulation reliability
Optimized for continuous motion under extreme mechanical load
Conclusion
The (N)TSCGEWÖU extruded screen medium voltage cable is a next-generation solution for high-performance reeling systems requiring durability, electrical stability, and reduced mechanical stress. With its lightweight construction, advanced semiconductor screening, and high-speed operational capability, it is ideal for modern mining, port, and heavy industrial applications where reliability and efficiency are critical.
