(N)3GRDGC5G 0.6/1 kV Flexible Screened Round Festoon Cable Heavy Duty EMC Rubber Power Cable for Dynamic Festoon Systems

Product Overview

The (N)3GRDGC5G Flexible Screened Round Festoon Cable is a heavy-duty 0.6/1 kV rubber-insulated power and control cable designed for demanding festoon systems under dynamic mechanical stress. It is engineered for reliable power transmission in applications requiring continuous movement, tensile strength, and strong resistance to electrical and electromagnetic interference (EMC protection).

This cable is especially suitable for installations where multiple cables are laid in parallel and require effective shielding to prevent signal disturbance and cross-interference.


Applications

This flexible screened festoon cable is designed for:

  • Festoon systems with continuous dynamic movement

  • Heavy-duty power supply in industrial machinery

  • Crane systems, hoists, and material handling equipment

  • Indoor and outdoor industrial installations

  • Environments with high mechanical tensile stress

  • Applications requiring EMC protection against interference

It is optimized for dynamic stress conditions combined with moderate tensile loads, ensuring long service life in repetitive motion systems.


Design Construction

  1. Conductor
    Flexible plain copper, FSC type (better than IEC 60228 Class 5)

  2. Insulation
    RHEYCLEAN-HEPR compound (better than IEC 60502-1)

  3. Inner Sheath
    Special synthetic rubber compound, equivalent to EM6 according to prEN 50363

  4. EMC Screen
    Composite screening of tinned copper wires combined with synthetic threads
    Screening coverage: > 80%

  5. Outer Sheath
    Rubber compound EM7 according to prEN 50363
    Colour: Black


Marking

(N)3GRDGC5G-J
Number of cores – cross-section – 0.6/1 kV – VDE Reg. No. 7891 – Year – Voltage designation


Core Identification

According to DIN VDE 0293 Part 308 / HD 308 S2

6-core configuration:

  • Three phase cores: Brown – Black – Grey

  • Three protective cores: Green/Yellow positioned in interstices


Standards

  • DIN VDE 0250 Part 812

  • VDE Registration No. 7891

  • Core identification: DIN VDE 0293 / HD 308 S2

  • Flame retardant: IEC 60332-1


Mechanical Properties

  • Conductor tensile stress (static): 15 N/mm²

  • Conductor tensile stress (dynamic): 30 N/mm²

  • Bending radius: According to DIN VDE 298

  • Testing: Bending test for continuous flexing performance

  • Festoon speed: up to 240 m/min (higher speed available on request)


Chemical & Environmental Resistance

  • Oil resistant

  • Suitable for indoor and outdoor use

  • Resistant to moisture, UV radiation, and ozone exposure

  • Flame retardant according to IEC 60332-1


Electrical & Thermal Characteristics

  • Nominal voltage (Uo/U): 0.6/1 kV

  • Maximum system voltage (AC): 1.2 kV (Um)

  • Maximum system voltage (DC): 1.8 kV (Vm)

Test Voltage

  • Power cores: 3.0 kV AC

  • Control cores: 2.0 kV AC

Current Rating

  • According to DIN VDE 0298 Part 4

Temperature Ratings

  • Maximum conductor temperature (service): +90°C

  • Short-circuit temperature: up to +250°C

  • Fixed installation temperature range: -50°C to +80°C

  • Mobile operation temperature range: -35°C to +80°C

Key Advantages

  • High flexibility for dynamic festoon operation

  • Excellent EMC protection against electrical interference

  • Strong mechanical tensile performance for heavy-duty applications

  • Resistant to oil, UV, ozone, and moisture

  • Flame-retardant safety compliance

  • Long service life in continuous motion systems


The (N)3GRDGC5G Flexible Screened Round Festoon Cable is a robust engineered solution for modern industrial festoon systems requiring high mechanical durability, electromagnetic compatibility, and stable electrical performance under continuous motion. Its reinforced rubber construction and advanced screening system make it ideal for demanding environments where reliability and safety are critical.