NGFLGOEU-J Rubber Flat Festoon Cable 300/500V High-Flexibility Cable for Festoon, Lifting and Dynamic Handling Systems

Product Overview

The NGFLGOEU-J Rubber Flat Festoon Cable is a high-performance flexible flat cable designed for demanding festoon systems, material handling equipment, machine tools, lifting systems, and energy chain (e-chain) cable carriers. It is engineered for applications involving continuous movement, frequent bending in a single plane, and high mechanical stress conditions.

This cable is suitable for both indoor and outdoor environments where durability, flexibility, and long service life are critical.


Applications

This rubber flat festoon cable is widely used in:

  • Festoon and handling systems

  • Machine tools and automated production lines

  • Cranes and lifting equipment

  • Elevator systems

  • Energy chain (e-chain) cable carrier systems

  • Applications with high mechanical stress and repetitive bending in one plane


Design Construction

1. Conductor

  • Flexible plain copper

  • ≤ 25 mm²: extra-flexible stranded, Class 6

  • ≥ 35 mm²: flexible stranded, Class 5

  • Standard: IEC 60228 / DIN VDE 0295

2. Insulation

  • EPR (Ethylene Propylene Rubber) compound

  • Type: 3GI3 (DIN VDE 0207 Part 20)

3. Outer Sheath

  • Rubber compound: 5GM3

  • Standard: DIN VDE 0207 Part 21

  • Colour: Black

4. Core Identification

According to DIN VDE 0293 Part 308 / HD 308 S2:

  • 4 cores: Green/Yellow – Brown – Black – Grey

  • 5 cores: Green/Yellow – Blue – Brown – Black – Grey

  • ≥ 5 cores: Black cores with white printed numbers + Green/Yellow protective conductor

5. Marking

  • NGFLGOEU-J

  • 300/500 V – Year of manufacture


Standards Compliance

  • DIN VDE 0250 Part 809

  • DIN VDE 0293 Part 308

  • DIN VDE 0298 Part 4

  • IEC 60228

  • IEC 60332-1 (Flame retardant)


Mechanical Properties

  • Tensile stress (conductor):

    • Static: 15 N/mm²

    • Dynamic: 30 N/mm²

  • Bending radius: According to DIN VDE 298

  • Tested for continuous bending performance

  • Festoon travel speed: up to 180 m/min


Chemical and Environmental Resistance

  • Oil resistant

  • Suitable for indoor and outdoor installation

  • Resistant to moisture, UV radiation, and ozone

  • Flame-retardant according to IEC 60332-1


Electrical and Thermal Properties

  • Rated voltage (Uo/U): 300/500 V

  • Maximum AC operating voltage (Um): 500 V

  • Maximum DC operating voltage (Vm): 750 V

  • Test voltage: 2.0 kV AC (DIN VDE 0250 Part 809)

  • Current rating: According to DIN VDE 0298 Part 4

Temperature Range

  • Conductor operating temperature: +90 °C

  • Short-circuit temperature: +250 °C

  • Fixed installation: –50 °C to +80 °C

  • Mobile operation: –35 °C to +80 °C

Key Advantages

  • Excellent flexibility for dynamic applications

  • High resistance to mechanical stress and repeated bending

  • Strong performance in festoon and cable carrier systems

  • Reliable operation in harsh industrial environments

  • Resistant to oil, UV, ozone, and moisture exposure

  • Wide temperature operating range


The NGFLGOEU-J Rubber Flat Festoon Cable 300/500V is engineered for high-performance industrial environments requiring continuous motion, durability, and electrical reliability. Its robust rubber construction, superior flexibility, and compliance with international standards make it an ideal solution for modern automated handling and lifting systems.