PN Rubber Pendant Overhead Crane Cable 450/750V | Heavy Duty Flexible Control Cable for Crane and Industrial Applications

Product Overview

The PN Rubber Pendant Overhead Crane Cable is a high-performance flexible rubber cable designed for demanding industrial environments requiring reliable control, measurement, and signalling transmission. Engineered with a central strength member and high-grade elastomeric materials, it is widely used in steel plants, mining operations, chemical facilities, and mechanical handling systems. It is also suitable as a cantilevered control cable for overhead cranes, pushbutton control stations, wind turbines, conveyor systems, and automated storage installations.


Applications

This cable is specifically developed for dynamic and mechanically demanding applications, including:

  • Overhead crane pendant and control systems

  • Pushbutton control units for lifting equipment

  • Steel and metal processing industries

  • Mining and quarrying machinery

  • Chemical and heavy industrial environments

  • Conveyor and automated storage systems

  • Wind turbine internal control and auxiliary circuits

Its design ensures stable electrical performance under continuous mechanical stress, including bending, twisting, and tensile loading.


Cable Construction & Design

1. Central Strength Member

A reinforced central element provides high tensile resistance and ensures structural integrity during vertical suspension and dynamic movement.

2. Conductor

  • Material: Flexible plain copper

  • Standard: IEC 60228 / DIN VDE 0295 Class 6

  • Feature: Highly flexible stranded structure for repeated motion applications

3. Insulation

  • Material: EPR (Ethylene Propylene Rubber) compound

  • Standard reference: IEC 60502-1

  • Feature: Excellent dielectric strength, thermal resistance, and flexibility

4. Separator

  • Nonwoven tape applied over each layer

  • Function: Prevents adhesion and improves mechanical separation between layers

5. Outer Sheath

  • Material: EM2 heavy-duty rubber compound

  • Standard reference: DIN VDE 0207 Part 21

  • Properties: Abrasion-resistant, notch-resistant, and mechanically robust

  • Colour: Black


Core Identification

  • Standard: DIN VDE 0293 Part 308 / HD 308 S2

  • Core marking: Black cores with white printed numbers

  • Protective conductor: Green/yellow identification included in outer layer


Electrical & Thermal Properties

  • Nominal voltage: 450/750 V (Uo/U)

  • Maximum AC operating voltage: 825 V (Um)

  • Maximum DC operating voltage: 1,238 V (Vm)

  • Test voltage: 2.5 kV AC

  • Current rating: According to DIN VDE 0298 Part 4

Temperature Ratings

  • Conductor operating temperature: up to +90 °C

  • Short-circuit temperature: up to +250 °C

  • Fixed installation range: −40 °C to +80 °C

  • Mobile operation range: −25 °C to +60 °C


Mechanical Properties

  • Conductor tensile stress (static): 15 N/mm²

  • Conductor tensile stress (dynamic): 30 N/mm²

  • Minimum bending radius: According to DIN VDE 298 standards

The cable is optimized for continuous flexing, suspended operation, and high mechanical load conditions typical in crane and hoisting systems.


Chemical & Environmental Resistance

  • Oil-resistant construction

  • Suitable for indoor and outdoor installations

  • Resistant to moisture ingress

  • UV-resistant for outdoor exposure

  • Ozone-resistant elastomeric sheath

  • Flame-retardant according to IEC 60332-1


Standards Compliance

  • IEC 60228 (conductors)

  • IEC 60502-1 (insulation system reference)

  • IEC 60332-1 (flame retardancy)

  • DIN VDE 0295 / 0293 / 0298 series

  • DIN VDE 0207 Part 21 (sheath material)

  • HD 308 S2 (core identification system)


Key Advantages

  • High flexibility for dynamic crane movement

  • Central strength member for suspension applications

  • Excellent resistance to mechanical wear and abrasion

  • Stable performance in harsh industrial environments

  • Suitable for continuous bending and torsional stress

  • Wide temperature operating range

  • Strong resistance to oil, UV, and ozone exposure


The PN Rubber Pendant Overhead Crane Cable is engineered for critical industrial control systems requiring durability, flexibility, and long service life under extreme mechanical stress. Its robust rubber-based construction, reinforced tensile design, and compliance with international standards make it a reliable solution for overhead crane systems and heavy-duty industrial automation applications.