SANS 1507-4 Steel Wired Armoured XLPE-PVC 0.6/1KV Cable

Why SANS 1507-4 Steel Wired Armoured XLPE-PVC 0.6/1kV Cables Are Essential for Safe, Reliable, and Efficient Power in South Africa’s Mining and Heavy Industry Sectors

                               SANS 1507-4 Steel Wired Armoured XLPE-PVC 0.6/1KV Cable

APPLICATION

Direct burial in free-draining soil conditions for fixed indoor and outdoor installations.

CHARACTERISTICS

Voltage Rating Uo/U 0.6/1kV

Temperature Rating Operating Temperature: -20 to +90 oC

Minimum Bending Radius 1.5mm2 to 16mm2 -

Fixed: 6 x overall diameter 25mm2 and above -

Fixed: 8 x overall diameter

CONSTRUCTION

Conductor: Copper conductor

Insulation: XLPE (Cross-linked Polyethylene)

Bedding: PVC (Polyvinyl Chloride)

Armour SWA: (Galvanized Steel Wire Armour)

Sheath: PVC (Polyvinyl Chloride)

Core Identification:

2 core: Red Yellow

3 core: Red Yellow Blue

4 core: Red Yellow Blue Black

Sheath Colour: Black with Red Stripe

STANDARDS: 

SANS 1507-4

Flame Retardant according to IEC 60332-1-2

DIMENSIONS

What Is SANS 1507-4?

SANS 1507-4 is part of the South African National Standards for power cables. Specifically, Part 4 covers 0.6/1kV Steel Wire Armoured XLPE-PVC cables, which are designed for low-voltage power distribution in fixed installations.

These cables are flame-retardant, robust, and meet stringent safety requirements under IEC 60332-1-2 fire testing standards.

Benefits of Using SANS 1507-4 SWA XLPE-PVC Cables

  1. Durability in Harsh Environments

    • Steel wire armour resists crushing, impact, and rodent attack.

    • Ideal for mining, construction, and industrial plants.

  2. Thermal and Electrical Efficiency

    • XLPE insulation withstands higher temperatures (up to 90°C continuous, 250°C short-circuit).

    • Lower dielectric losses compared to traditional PVC insulation.

  3. Fire Safety

    • Flame-retardant sheath minimizes fire hazards, critical in underground mines and factories.

  4. Cost-Effectiveness

    • Long service life reduces replacement and maintenance costs.

  5. Versatile Applications

    • Suitable for direct burial, outdoor exposure, and indoor fixed wiring.

Usage Scenarios in South Africa

Mining Industry

  • Gold Mines (Gauteng & Free State): Powering underground pumps and ventilation systems.

  • Platinum Mines (North West & Limpopo): Supplying electricity to conveyors and ore crushers.

  • Coal Mines (Mpumalanga): Used in conveyor belt systems and surface plants.

Heavy Industry

  • Steel Manufacturing Plants (Vanderbijlpark): Distributing power to furnaces and rolling mills.

  • Petrochemical Plants (Secunda): Safe power distribution in chemically aggressive environments.

  • Renewable Energy Projects: Connection between substations and industrial equipment.

Frequently Asked Questions (FAQ)

1. What is the difference between XLPE and PVC insulation?

  • XLPE has higher temperature tolerance and lower electrical losses than PVC, making it more efficient and durable.

2. Can these cables be used for overhead lines?

  • No, they are designed for direct burial and fixed installations, not for suspended or flexible applications.

3. Is the armour necessary for all installations?

  • In harsh environments like mines or outdoor areas, armour is critical for protection. In controlled indoor settings, unarmoured cables may suffice.

4. How long do SANS 1507-4 SWA XLPE-PVC cables last?

  • With proper installation and maintenance, they can last 30 years or more.

5. Do these cables meet international standards?

  • Yes, they comply with SANS 1507-4 and are flame-retardant according to IEC 60332-1-2, ensuring international compatibility.

The SANS 1507-4 Steel Wired Armoured XLPE-PVC 0.6/1kV Cable is more than just a power carrier—it is a safety-critical infrastructure component for South Africa’s mining and heavy industries. With its mechanical strength, fire resistance, and electrical reliability, it enables safe, efficient, and long-lasting power distribution under the country’s toughest operating conditions.

As South Africa continues to tackle energy challenges, mining modernization, and safety compliance, these cables will remain a cornerstone of industrial progress.