Type SHD-GC Three-Conductor Portable Power Cable, CPE Jacket 5kV ICEA S-75-381

Feichun SHD-GC Power Cable: The Ultimate Solution for Heavy-Duty Industrial Applications in South Africa

Type SHD-GC Three-Conductor Portable Power Cable, CPE Jacket 5kV ICEA S-75-381

Applications

These heavy duty cables are designed for applications such as longwall shearers, continuous miners and mobile equipment such as shovels, dredges and drills.

Standards

ICEA S-75-381/NEMA WC 58
ASTM B 172
ASTM B 33
CAN/CSA C22.2 No. 96

Construction

Conductors

Stranded annealed tinned copper conductor.

Conductor Shield

Conducting layer.

Insulation

Ethylene Propylene Rubber (EPR).

Insulation Shield

Tinned copper/textile braid.

Ground Check Conductor

Tinned copper with a yellow polypropylene insulation.

Grounding Conductor

Tinned copper conductor.

Jacket

Reinforced extra-heavy-duty Chlorinated Polyethylene(CPE), black.

Options

Other jacket materials such as CSP/PCP/NBR/PVC are available upon request.
Two-layer jacket with reinforcing fibre between the two layers can be offered as an option.

Mechanical and Thermal Properties

Minimum Bending Radius: 6×OD
Maximum Operating Temperature: +90℃

Dimensions and Weight:

Construction

No. of Strands

Grounding Conductor Size

Ground Check Conductor Size

Nominal Insulation Thickness

Nominal

Jacket

Thickness

Nominal

Overall

Diameter

Nominal Weight

Ampacity

No. of cores×AWG/kcmil

-

AWG/kcmil

AWG/kcmil

inch

mm

inch

mm

inch

mm

lbs/kft

kg/km

A

3×6

133

10

8

0.110

2.8

0.185

4.7

1.56

39.6

1560

2322

93

3×4

259

8

8

0.110

2.8

0.185

4.7

1.68

42.7

1895

2820

122

3×2

259

6

8

0.110

2.8

0.205

5.2

1.87

47.5

2445

3639

159

3×1

259

5

8

0.110

2.8

0.205

5.2

1.95

49.5

2800

4167

184

3×1/0

266

4

8

0.110

2.8

0.220

5.6

2.08

52.8

3230

4807

211

3×2/0

329

3

8

0.110

2.8

0.220

5.6

2.20

55.9

3800

5655

243

3×3/0

418

2

8

0.110

2.8

0.235

6.0

2.36

59.9

4475

6660

279

3×4/0

532

1

8

0.110

2.8

0.235

6.0

2.50

63.5

5265

7835

321

3×250

627

1/0

6

0.120

3.0

0.250

6.4

2.69

68.3

6105

9085

355

3×300

741

1/0

6

0.120

3.0

0.250

6.4

2.81

71.4

6875

10231

398

3×350

888

2/0

6

0.120

3.0

0.265

6.7

2.95

74.9

7795

11600

435

3×500

1221

4/0

6

0.120

3.0

0.280

7.1

3.31

84.1

10415

15499

536


Understanding the Feichun SHD-GC Power Cable

What Is the SHD-GC Power Cable?

The Feichun SHD-GC Power Cable is a three-conductor, shielded round portable power cable designed for high-voltage applications up to 5000 volts. Its unique construction includes a ground-check conductor for enhanced safety monitoring, making it ideal for industries where electrical faults can have severe consequences. The cable features EPR insulation for superior electrical performance and a CPE jacket for exceptional mechanical and environmental resistance. Its rope-lay-stranded annealed copper conductors (compliant with ASTM B172) ensure flexibility and durability, even under frequent movement or extreme conditions.

Benefits of the Feichun SHD-GC Power Cable

The Feichun SHD-GC Power Cable offers a range of advantages that make it a preferred choice for heavy-duty applications:

Electrical Performance

  • High Dielectric Strength: Prevents electrical breakdown, ensuring safe operation in high-voltage systems.

  • Low Dielectric Loss: Enhances power transmission efficiency, reducing energy waste.

  • Uniform Stress Elimination: The extruded strand shield (ESS) and insulation shield reduce uneven electrical stress, prolonging cable lifespan.

  • Electrical Stability: Maintains consistent performance under fluctuating conditions, critical for mining equipment like longwall shearers and continuous miners.

Mechanical Durability

  • Abrasion and Cut Resistance: Withstands rough handling and frequent movement in harsh environments like quarries.

  • Impact and Flame Resistance: Operates safely in high-risk areas, such as fire-prone mining sites.

  • Environmental Protection: Resists UV, chemicals, heat, steam, and moisture, ensuring long-term reliability in South Africa’s diverse climates.

Safety Features

  • Ground-Check Conductor: Enables continuous monitoring for electrical faults, critical for underground mining safety.

  • MSHA Approval: Certified for safe use in mining applications, adhering to strict regulatory standards.

Versatility

The cable’s design supports a wide range of applications, from trailing cables for mobile equipment to high-voltage distribution in industrial settings. Its flexibility and customizable options (e.g., jacket colors, custom lengths, or TPU jackets) make it adaptable to project-specific needs.

Applications in South Africa’s Mining and Heavy Industry Sectors

South Africa’s mining industry, a cornerstone of the nation’s economy, relies heavily on robust infrastructure to power equipment in challenging environments. The Feichun SHD-GC Power Cable is tailored for such conditions, with applications including:

  • Underground Mining: Powers longwall shearers, continuous miners, and other equipment in gold, platinum, and coal mines. For instance, in South Africa’s Witwatersrand Basin, where deep-level gold mining is prevalent, the cable’s ground-check conductor ensures safety in high-risk electrical systems.

  • Open-Pit Quarries: Supports mobile equipment like shovels and dredges in diamond and aggregate quarries, such as those in Kimberley, where dust and abrasion are constant challenges.

  • Mobile Power Systems: Facilitates power distribution for gantry cranes and other equipment in ports and industrial facilities, such as those in Durban’s harbor.

  • Heavy Industry: Used in slag reclaiming facilities and other industrial operations requiring high-voltage, durable cables.

Frequently Asked Questions (FAQs)

Q1: What makes the Feichun SHD-GC Power Cable suitable for mining applications?
A: Its ground-check conductor ensures real-time fault detection, while the EPR insulation and CPE jacket provide durability against abrasion, chemicals, and extreme temperatures, making it ideal for South African mines.

Q2: Can the cable be customized for specific projects?
A: Yes, Feichun offers custom lengths, jacket colors, and optional TPU jackets to meet project-specific requirements, such as color-coding for easy identification in complex mining setups.

Q3: What standards does the cable comply with?
A: It meets ICEA S-75-381, MSHA, and CSA C22.2 No. 96, ensuring compliance with global and South African safety and performance standards.

Q4: How does the cable perform in South Africa’s climate?
A: The cable’s CPE jacket resists UV, heat, and moisture, making it suitable for South Africa’s diverse climates, from the humid coastal regions to the arid interior.

Q5: What is the typical lifespan of the Feichun SHD-GC Power Cable?
A: With proper installation and maintenance, the cable can last over 10 years in demanding environments, reducing replacement costs and downtime.

Feichun SHD-GC Power Cable is a game-changer for South Africa’s mining and heavy industry sectors, offering unmatched durability, safety, and performance. Its 5000-volt rating, EPR/CPE construction, and ground-check conductor make it ideal for powering critical equipment in underground mines, open-pit quarries, and mobile power systems. By meeting stringent standards and providing customizable options, this cable addresses the unique challenges of South Africa’s industrial landscape, from the platinum mines of the Bushveld to the diamond quarries of Kimberley. For businesses seeking reliable, high-performance power solutions, the Feichun SHD-GC is the ultimate choice.