Type SHD-GC Three-Conductor Round Portable Power Cable, CPE Jacket 25kV ICEA S-75-381

Type SHD-GC Three-Conductor Round Portable Power Cable, CPE Jacket 25kV: Balancing High Electrical Performance, Mechanical Durability, and Compliancing with International Standards

Type SHD-GC Three-Conductor Round Portable Power Cable, CPE Jacket 25kV ICEA S-75-381

Applications

These heavy duty cables are designed for applications such as longwall shearers, continuous miners and mobile equipment such as shovels, dredges and drills.

Standards

ICEA S-75-381/NEMA WC 58
ASTM B 172
ASTM B 33
CAN/CSA C22.2 No. 96

Construction

Conductors

Stranded annealed tinned copper conductor.

Conductor Shield

Conducting layer.

Insulation

Ethylene Propylene Rubber (EPR).

Insulation Shield

Conducting tape + Tinned copper/textile braid.

Ground Check Conductor

Tinned copper with a yellow polypropylene insulation.

Grounding Conductor

Tinned copper conductor.

Jacket

Reinforced extra-heavy-duty Chlorinated Polyethylene (CPE), black.

Options

Other jacket materials such as CSP/PCP/NBR/PVC are available upon request.
Two-layer jacket with reinforcing fibre between the two layers can be offered as an option.

Mechanical and Thermal Properties

Minimum Bending Radius: 8×OD
Maximum Operating Temperature: +90℃

Dimensions and Weight:

Construction

No. of Strands

Grounding Conductor Size

Ground Check Conductor Size

Nominal Insulation Thickness

Nominal

Jacket

Thickness

Nominal

Overall

Diameter

Nominal Weight

Ampacity

No. of cores×AWG/kcmil

-

AWG/kcmil

AWG/kcmil

inch

mm

inch

mm

inch

mm

lbs/kft

kg/km

A

3×1

259

5

8

0.260

6.6

0.265

6.7

2.95

74.9

5290

7872

191

3×1/0

259

4

8

0.260

6.6

0.265

6.7

3.05

77.5

5800

8631

218

3×2/0

329

3

8

0.260

6.6

0.280

7.1

3.20

81.3

6515

9695

249

3×3/0

413

2

8

0.260

6.6

0.280

7.1

3.33

84.6

7215

10737

286

3×4/0

532

1

8

0.260

6.6

0.295

7.5

3.50

88.9

8250

12277

327


In modern mining and heavy industry, safe and reliable power distribution is a cornerstone of productivity. South Africa, home to some of the world’s largest mining operations, requires advanced cable technology to power equipment such as longwall shearers, continuous miners, shovels, dredges, and drilling rigs. One of the most trusted solutions is the Type SHD-GC three-conductor round portable power cable with CPE jacket, rated up to 25 kV.

Engineered to meet demanding conditions, this cable balances high electrical performance, mechanical durability, and compliance with international standards such as ICEA S-75-381, ASTM B 172, ASTM B 33, and CAN/CSA C22.2 No. 96. Its robust construction and safety features make it a preferred choice for operators in regions where heavy-duty, flexible, and safe cables are essential.

Key Benefits of Type SHD-GC Cable

  1. Durability in Harsh Environments

    • Designed for mining operations where mechanical stress, moisture, abrasion, and chemical exposure are common.

  2. Enhanced Safety

    • Ground check conductor provides continuous monitoring to prevent accidents.

    • Flame-retardant and oil-resistant jacket reduces fire risks.

  3. Flexibility and Mobility

    • Suitable for portable applications, including reeling, trailing, and festooning systems.

  4. Extended Service Life

    • Resistant to UV, chemicals, and extreme temperatures, reducing downtime and replacement costs.

  5. Compliance with International Standards

    • Meets ICEA, ASTM, CSA, and NEMA requirements, ensuring reliability and performance.

Applications in South Africa’s Mining and Heavy Industry

South Africa’s economy is deeply rooted in mining, from gold and platinum to coal and manganese. Equipment in these operations demands cables capable of handling high voltage, heavy loads, and extreme conditions.

Common Applications

  • Underground Mining: Longwall shearers and continuous miners.

  • Open-Cast Mining: Shovels, drills, draglines, and conveyor systems.

  • Industrial Operations: Dredging, tunneling, and heavy construction equipment.

  • Ports and Logistics: Powering cranes and bulk material handling systems.

Installation and Maintenance Recommendations

To maximize the life of Type SHD-GC cables, proper installation and routine inspection are critical.

Installation Best Practices

  1. Maintain minimum bending radius of 8×OD.

  2. Avoid sharp edges or over-tight cable clamps.

  3. Use reels or festoon systems for moving equipment.

  4. Ensure proper grounding before energizing.

Maintenance Guidelines

  1. Conduct regular visual inspections for abrasion, cuts, or jacket swelling.

  2. Test ground check conductor continuity.

  3. Monitor insulation resistance to detect early failures.

  4. Store cables in a cool, dry environment when not in use.

Frequently Asked Questions (FAQ)

1. What does SHD-GC stand for?

  • SHD = Shielded, High-Voltage, Portable Power Cable.

  • GC = Ground Check.

2. What is the voltage rating of Type SHD-GC cable?

  • Typically available up to 25 kV, depending on design.

3. Why is the ground check conductor important?

  • It continuously monitors grounding integrity, preventing dangerous faults in portable mining equipment.

4. Can Type SHD-GC be used in wet conditions?

  • Yes, its CPE jacket provides moisture and chemical resistance.

5. How does it compare with Type G-GC cable?

  • Type G-GC is rated up to 2 kV and used for lighter applications, while SHD-GC is a high-voltage cable designed for heavy-duty mining.

6. Does it comply with South African standards?

  • While primarily designed to ICEA/ASTM, many suppliers adapt SHD-GC cables to SANS 1520-1 and NRCS requirements for local compliance.

The Type SHD-GC three-conductor round portable power cable is a proven solution for South Africa’s mining and heavy industrial operations. Its robust construction, superior insulation, ground check monitoring, and compliance with international standards make it an essential choice for high-voltage applications.