Type SHD-GC Three-Conductor Round Portable Power Cable, TPU Jacket 5kV ICEA S-75-381

Discover the Feichun SHD-GC Power Cable 5kV, EPR/TPU, Three-conductor Shielded Cable for Mining and Heavy Industry

Type SHD-GC Three-Conductor Round Portable Power Cable, TPU Jacket 5kV

Applications

These heavy duty cables are designed for heavy mobile equipment such as drag lines, shovels, dredges, drills and for power feeders.

Standards

  • ICEA S-75-381/NEMA WC 58

  • ASTM B 172

  • ASTM B 33

  • CAN/CSA C22.2 No. 96

Construction

Type SHD-GC Three-Conductor Round Portable Power Cable, TPU Jacket 5kV

Conductors

Stranded annealed tinned copper conductor.

Conductor Shield

Conducting layer.

Insulation

Ethylene Propylene Rubber (EPR).

Insulation Shield

Tinned copper/textile braid.

Ground Check Conductor

Tinned copper with a yellow polypropylene insulation.

Grounding Conductor

Tinned copper conductor.

Jacket

Thermoplastic Polyurethane (TPU) Jacket, black.

Options

Other jacket materials such as CPE/CSP/PCP/NBR/PVC are available upon request.

Two-layer jacket with reinforcing fibre between the two layers can be offered as an option.

Mechanical and Thermal Properties

Minimum Bending Radius

6×OD

Maximum Conductor Operating Temperature

+90℃

Dimensions and Weight

Construction

No. of Strands

Grounding Conductor Size

Ground Check Conductor Size

Nominal Insulation Thickness

Nominal Jacket Thickness

Nominal Overall Diameter Height×Width

Nominal Weight

Ampacity

No. of cores × AWG/kcmil

-

AWG/kcmil

AWG/kcmil

inch

mm

inch

mm

inch

mm

lbs/kft

kg/km

A

3×6

133

10

8

0.110

2.8

0.185

4.7

1.56

39.6

1342

1997

93

3×4

259

8

8

0.110

2.8

0.185

4.7

1.68

42.7

1629

2424

122

3×2

259

6

8

0.110

2.8

0.205

5.2

1.87

47.5

2228

3315

159

3×1

259

5

8

0.110

2.8

0.205

5.2

1.95

49.5

2447

3641

184

3×1/0

266

4

8

0.110

2.8

0.220

5.6

2.08

52.8

2760

4106

211

3×2/0

323

3

8

0.110

2.8

0.220

5.6

2.20

55.9

3238

4818

243

3×3/0

418

2

8

0.110

2.8

0.235

6.0

2.36

59.9

3792

5642

279

3×4/0

532

1

8

0.110

2.8

0.235

6.0

2.50

63.5

4548

6767

321

3×250

627

1/0

6

0.120

3.0

0.250

6.4

2.69

68.3

5427

8074

355

3×350

888

2/0

6

0.120

3.0

0.265

6.7

2.95

74.9

7070

10519

435

3×500

1221

4/0

6

0.120

3.0

0.280

7.1

3.31

84.1

9407

13996

536


Understanding the Feichun SHD-GC Power Cable

In the heart of South Africa’s mining and heavy industry sectors, where reliability and safety are paramount, the Feichun SHD-GC Power Cable stands out as a cornerstone of modern industrial operations. This high-performance, three-conductor, shielded portable power cable is engineered to withstand the harshest conditions, delivering unmatched durability, electrical stability, and safety. Rated at 5000 volts and capable of operating in temperatures from -50°C to 90°C, this cable is designed for demanding applications such as underground mining, open-pit quarries, and mobile power distribution systems. With its robust Ethylene Propylene Rubber (EPR) insulation and TPU jacket, it meets stringent industry standards like ICEA S-75-381, MSHA, and CSA C22.2 No. 96, making it a trusted choice for South Africa’s industrial backbone.

The Feichun SHD-GC Power Cable is a three-conductor, shielded round portable power cable designed for high-voltage applications up to 5000 volts. Its unique construction includes a ground-check conductor for enhanced safety monitoring, making it ideal for industries where electrical faults can have severe consequences. The cable features EPR insulation for superior electrical performance and a TPU jacket for exceptional mechanical and environmental resistance. Its rope-lay-stranded annealed copper conductors (compliant with ASTM B172) ensure flexibility and durability, even under frequent movement or extreme conditions.

Benefits of the Feichun SHD-GC Power Cable

The Feichun SHD-GC Power Cable offers a range of advantages that make it a preferred choice for heavy-duty applications:

Electrical Performance

  • High Dielectric Strength: Prevents electrical breakdown, ensuring safe operation in high-voltage systems.

  • Low Dielectric Loss: Enhances power transmission efficiency, reducing energy waste.

  • Uniform Stress Elimination: The extruded strand shield (ESS) and insulation shield reduce uneven electrical stress, prolonging cable lifespan.

  • Electrical Stability: Maintains consistent performance under fluctuating conditions, critical for mining equipment like longwall shearers and continuous miners.

Mechanical Durability

  • Abrasion and Cut Resistance: Withstands rough handling and frequent movement in harsh environments like quarries.

  • Impact and Flame Resistance: Operates safely in high-risk areas, such as fire-prone mining sites.

  • Environmental Protection: Resists UV, chemicals, heat, steam, and moisture, ensuring long-term reliability in South Africa’s diverse climates.

Safety Features

  • Ground-Check Conductor: Enables continuous monitoring for electrical faults, critical for underground mining safety.

  • MSHA Approval: Certified for safe use in mining applications, adhering to strict regulatory standards.

Versatility

The cable’s design supports a wide range of applications, from trailing cables for mobile equipment to high-voltage distribution in industrial settings. Its flexibility and customizable options (e.g., jacket colors, custom lengths, or TPU jackets) make it adaptable to project-specific needs.

Applications in South Africa’s Mining and Heavy Industry Sectors

South Africa’s mining industry, a cornerstone of the nation’s economy, relies heavily on robust infrastructure to power equipment in challenging environments. The Feichun SHD-GC Power Cable is tailored for such conditions, with applications including:

  • Underground Mining: Powers longwall shearers, continuous miners, and other equipment in gold, platinum, and coal mines. For instance, in South Africa’s Witwatersrand Basin, where deep-level gold mining is prevalent, the cable’s ground-check conductor ensures safety in high-risk electrical systems.

  • Open-Pit Quarries: Supports mobile equipment like shovels and dredges in diamond and aggregate quarries, such as those in Kimberley, where dust and abrasion are constant challenges.

  • Mobile Power Systems: Facilitates power distribution for gantry cranes and other equipment in ports and industrial facilities, such as those in Durban’s harbor.

  • Heavy Industry: Used in slag reclaiming facilities and other industrial operations requiring high-voltage, durable cables.

Frequently Asked Questions (FAQs)

Q1: What makes the Feichun SHD-GC Power Cable suitable for mining applications?
A: Its ground-check conductor ensures real-time fault detection, while the EPR insulation and TPU jacket provide durability against abrasion, chemicals, and extreme temperatures, making it ideal for South African mines.

Q2: Can the cable be customized for specific projects?
A: Yes, Feichun offers custom lengths, jacket colors, and optional TPU jackets to meet project-specific requirements, such as color-coding for easy identification in complex mining setups.

Q3: What standards does the cable comply with?
A: It meets ICEA S-75-381, MSHA, and CSA C22.2 No. 96, ensuring compliance with global and South African safety and performance standards.

Q4: How does the cable perform in South Africa’s climate?
A: The cable’s TPU jacket resists UV, heat, and moisture, making it suitable for South Africa’s diverse climates, from the humid coastal regions to the arid interior.

Q5: What is the typical lifespan of the Feichun SHD-GC Power Cable?
A: With proper installation and maintenance, the cable can last over 10 years in demanding environments, reducing replacement costs and downtime.

The Feichun SHD-GC Power Cable is a game-changer for South Africa’s mining and heavy industry sectors, offering unmatched durability, safety, and performance. Its 5000-volt rating, EPR/TPU construction, and ground-check conductor make it ideal for powering critical equipment in underground mines, open-pit quarries, and mobile power systems. By meeting stringent standards and providing customizable options, this cable addresses the unique challenges of South Africa’s industrial landscape, from the platinum mines of the Bushveld to the diamond quarries of Kimberley. For businesses seeking reliable, high-performance power solutions, the Feichun SHD-GC is the ultimate choice.