X’Prem High-Performance 0.6/1kV Polyurethane Reeling Cable for Mining, Ports and Heavy-Duty Industrial Applications

Product Overview

This high-performance low-voltage reeling cable is engineered for demanding industrial environments where continuous movement, mechanical stress, and harsh operating conditions are present. Designed for both control and power transmission, the cable combines excellent flexibility with superior mechanical strength, making it ideal for applications involving frequent reeling, torsion, and dynamic operation.

The cable incorporates a reinforced structure and advanced materials to ensure long service life under severe conditions such as tension, torque, abrasion, and environmental exposure.

Key Applications

• Motorized cable reels and drum reeling systems

• Mining equipment and mobile machinery

• Container cranes and port handling systems

• Industrial automation and heavy-duty moving equipment

• Outdoor installations exposed to harsh environments

Construction and Design

1. Central Strength Member

• High-performance aramid yarns

• Provides enhanced tensile strength and mechanical stability

• Improves acceleration capability and operational speed

2. Conductor

• Flexible plain copper conductor

• Class 5 according to IEC 60228

• Optimized for dynamic applications requiring repeated bending

3. Insulation

• Cross-linked polyethylene (XLPE)

• High thermal resistance and excellent dielectric properties

4. Outer Sheath

• Double-layer polyurethane (PU) sheath

• Anti-twisting reinforced design

• High resistance to abrasion, oil, and mechanical wear

• Sheath color: Yellow

Core Identification

Control Cables

• White cores with printed numbers

Power Cables

• 4-core: Black – Brown – Grey – Green/Yellow

  • Sizes above 25 mm² include 3 earth conductors

• 5-core: Black – Brown – Grey – Blue – Green/Yellow

Marking

• Cable designation: 0.6/1 kV

• Core number and cross-section indicated

• Production week and year identification

Standards

• Manufactured according to internal technical specifications aligned with international practices

Mechanical Characteristics

• Maximum tensile load: 25 N/mm² (based on copper cross-section)

• Minimum bending radius:

  • Fixed installation: 6 × cable diameter

  • Mobile operation: 8 × cable diameter

  • S-shaped deflection: 20 × cable diameter

• Operational testing:

  • Bending test

  • Torsional test

  • Reeling test

• Maximum reeling speed:

  • Up to 150 m/min (higher speeds available upon request)

Chemical and Environmental Performance

• Resistant to oils and industrial chemicals

• Suitable for outdoor installation

• مقاistant to:

  • Moisture

  • UV radiation

  • Ozone exposure

Electrical and Thermal Properties

• Rated voltage (Uo/U): 0.6/1 kV

• Maximum system voltage (Um): 1.2 kV

Test Voltage (AC)

• Power cores: 3.5 kV

• Control cores: 2.5 kV

Current Rating

• According to IEC 60364-5-52

Temperature Limits

• Conductor temperature:

  • Normal operation: +90°C

  • Short circuit: +250°C

• Surface temperature:

  • Fixed installation: –40°C to +80°C

  • Mobile operation: –30°C to +80°C

Current Carrying Conditions

• Based on uncoiled cable laid on the ground

• Conductor temperature: 90°C

• Ambient temperature: 30°C

Correction factors must be applied for different installation or environmental conditions.

Customization Options

Available upon request:

• Composite designs combining power and control cores

• Screened pairs for signal integrity

• Integration of optical fiber elements

• Application-specific structural modifications

This heavy-duty polyurethane reeling cable delivers exceptional durability, flexibility, and electrical performance in dynamic industrial environments. Its reinforced design, high tensile strength, and resistance to environmental stressors make it a reliable solution for modern reeling systems in mining, ports, and automated industries.